Mudlogging injection system
Assorted apparatus and methods optimize the detection of gas entrapped in drilling fluid. A mudlogging injection system can have a processor that autonomously injects sample gas into a gas chromatograph with near atmospheric pressures to optimize sample gas testing time and accuracy. The processor can autonomously detect errors, such as gas chromatograph detector drift, and conduct chromatograph adjustments to ensure accurate detection of different constituent gases entrapped in the drilling fluid.
1. An apparatus comprising a portable case housing a digital processor, injection manifold, and gas cell, the digital processor configured to pass sample gas through the injection manifold to the gas cell uncompressed and at atmospheric pressure, the sample gas comprising a plurality of different hydrocarbon gasses separated from a drilling fluid.
2. The apparatus of claim 1 , wherein the portable case is positioned within 100 feet of a wellbore.
3. The apparatus of claim 1 , wherein the portable case is explosion proof.
4. The apparatus of claim 1 , wherein the injection manifold comprises a dump line connected to a dump valve and a sample line connected to a sample valve.
5. The apparatus of claim 1 , wherein the portable case comprises at least one radio transmitter and receiver.
6. The apparatus of claim 1 , wherein the portable case comprises external wiring connections configured to communicate to an external data source.
7. The apparatus of claim 1 , wherein the digital processor is adapted to communicate to a secondary dedicated external interface device via a network.
8. A method comprising:
housing a digital processor, chromatography detector, injection manifold, and gas cell in a portable case;
verifying the chromatography detector is accurate with the digital processor;
passing sample gas through the injection manifold uncompressed and at atmospheric pressure in response to the chromatography detector being verified, the sample gas separated from a drilling fluid and comprising a plurality of different hydrocarbons; and
measuring an amount of two different hydrocarbons in the sample gas with the chromatography detector.
9. The method of claim 8 , wherein the digital processor reverses a flow of sample gas through the injection manifold in response to detecting an injection.
10. The method of claim 8 , wherein the digital processor detects at least one contaminant entering the injection manifold and reverses sample gas flow in the injection manifold to expel the contaminant.
11. The method of claim 8 , wherein the portable case comprises a first pump that compresses wet atmosphere into a mobile phase and a second pump that moves the sample gas into the injection manifold at or below atmospheric pressure.
12. The method of claim 8 , wherein the measuring is conducted at atmospheric pressure by the chromatography sensor.
13. The method of claim 8 , wherein the digital processor fills the injection manifold with the sample gas only with a pressure at or below atmospheric pressure.
14. A method comprising:
housing a digital processor, chromatography detector, injection manifold, and gas cell in a portable case;
detecting an error in the chromatography detector autonomously with the digital processor;
correcting the error autonomously with the digital processor;
verifying the chromatography detector is accurate with the digital processor;
passing sample gas through the injection manifold to a head end of the chromatography detector uncompressed and at no more than atmospheric pressure in response to the chromatography detector being verified, the sample gas separated from a drilling fluid and comprising a plurality of different hydrocarbons; and
measuring an amount of at least two different hydrocarbons in the sample gas with the chromatography detector.
15. The method of claim 14 , wherein the apparatus also contains external wiring connections to connect to an external data Well Information Transfer System (WITS).
16. The method of claim 14 , wherein the digital processor activates an ultrasonic detector to detect a contaminant in the injection manifold.
17. The method of claim 16 , wherein the digital processor reverses flow of the sample gas in the injection manifold in response to the detection of the contaminant.
18. The method of claim 16 , wherein the contaminant is water.
19. A method of claim 14 , wherein the digital processor autonomously detects a drift in the chromatography detector and corrects the error by altering an output of the chromatography detector.
20. The method in claim 14 , wherein the digital processor employs the portable case as a heat sink to compensate for temperatures within the portable case.