Smart riser handling tool
Systems and methods for a smart riser handling tool are disclosed. The riser handling tool may be movable to manipulate an equipment asset, such as a riser component. The riser handling tool may include one or more sensors for measuring one or more properties associated with the equipment asset, and a communication system coupled to the one or more sensors to communicate data indicative of the one or more measured properties to an operator monitoring system. In some embodiments, the riser handling tool may include an electronic identification reader for identifying the equipment asset, and the communication system may be coupled to the electronic identification reader to communicate data indicative of the equipment asset identification to the operator monitoring system.
1. A system, comprising:
a riser running tool comprising a tool connector interface configured to be received inside and selectively engaged with an equipment asset, wherein the riser running tool is movable to engage, lift, and lower the equipment asset relative to a spider assembly mounted on a vessel or platform, wherein the riser running tool comprises:
one or more sensors disposed on the riser running tool for measuring one or more properties associated with the equipment asset; and
a communication system disposed on the riser running tool and coupled to the one or more sensors to communicate data indicative of the one or more measured properties to an operator monitoring system located on the vessel or platform.
2. The system of claim 1 , wherein the riser running tool further comprises an electronic identification reader for identifying the equipment asset, wherein the communication system is coupled to the electronic identification reader to communicate data indicative of an equipment asset identification to the operator monitoring system.
3. The system of claim 2 , wherein the electronic identification reader comprises a radio frequency identification (RFID) reader.
4. The system of claim 1 , wherein the riser running tool is movable to manipulate riser joints to construct or deconstruct a riser string.
5. The system of claim 1 , further comprising the spider assembly, wherein the spider assembly comprises a connector actuation tool to connect a riser joint engaged by the riser running tool with a string of riser joints held by the spider assembly.
6. The system of claim 5 , wherein the communication system of the riser running tool is communicatively coupled to the spider assembly.
7. The system of claim 1 , wherein the one or more sensors comprise a temperature sensor, a pressure sensor, a load cell, a strain gauge, a flow meter, a proximity sensor, an optical fiber, or a combination thereof.
8. A method, comprising:
engaging a riser joint via a riser running tool using a tool connector interface of the riser running tool received into a bore of the riser joint;
sensing one or more properties associated with the riser joint via one or more sensors disposed on the riser running tool;
communicating the one or more sensed properties via a communication system disposed on the riser running tool to an operator monitoring system located on a vessel or platform for incorporation into a database; and
lifting or lowering the riser joint to a predetermined location relative to a spider assembly mounted on the vessel or platform via the riser running tool.
9. The method of claim 8 , further comprising:
determining an identification of the riser joint via an electronic identification reader disposed on the riser running tool; and
communicating the identification of the riser joint to the operator monitoring system for incorporation into the database.
10. The method of claim 9 , wherein determining the identification of the riser joint comprises reading a radio frequency identification (RFID) tag disposed on the riser joint via the electronic identification reader.
11. The method of claim 8 , further comprising:
connecting the riser joint to an upper joint of a riser string to extend the riser string via the spider assembly,
sensing one or more properties associated with the entire aggregate riser string via the one or more sensors disposed on the riser running tool; and
communicating the one or more sensed properties of the riser string to the operator monitoring system.
12. The method of claim 11 , further comprising:
connecting a plurality of riser joints together to form the riser string via the riser running tool and the spider assembly;
sensing one or more properties of each of the plurality of riser joints individually via the one or more sensors disposed on the riser running tool before connecting the riser joint to the riser string; and
sensing one or more properties associated with the entire aggregate riser string via the one or more sensors after connecting each individual riser joint thereto.
13. The method of claim 11 , further comprising:
orienting the riser joint with respect to the spider assembly via the riser running tool; and
connecting the riser joint to the upper joint of the riser string via the spider assembly.
14. The method of claim 8 , further comprising:
supporting a riser string from the riser running tool, wherein the riser string comprises the riser joint;
sensing one or more properties associated with the entire aggregate riser string via the one or more sensors disposed on the riser running tool;
communicating the one or more sensed properties of the entire riser string to the operator monitoring system; and
decoupling the riser joint from the riser string.
15. The method of claim 8 , wherein sensing one or more properties via the one or more sensors disposed on the riser running tool comprises testing an auxiliary line of the riser joint via the one or more sensors.
16. The method of claim 15 , wherein testing the auxiliary line comprises testing a seal between the auxiliary line of the riser joint and an auxiliary line of an adjacent riser joint.
17. The method of claim 8 , wherein sensing one or more properties via the one or more sensors disposed on the riser running tool comprises sensing a weight of the riser joint via the one or more sensors.
18. The method of claim 8 , further comprising storing the one or more sensed properties in the database with a time stamp for the sensor measurement.
19. The method of claim 18 , further comprising monitoring a load history of a plurality of riser joints via sensor measurements stored in the database.
20. The method of claim 8 , further comprising selecting a new riser joint for placement in a sequence of riser joints coupled together based on a detected identification of the new riser joint and a load history for the new riser joint stored in the database.