IP Library Granted Patent US 10,173,201
Granted Patent B2
US 10,173,201 · App. 14/978,850 · Granted Jan 8, 2019

Solutions and catalysts comprising group VI metal, group VIII metal, phosphorus and an additive

Inventors: Sona Eijsbouts-Spickova (Nieuwkuijk, NL); Marcel Adriaan Jansen (Nieuw Vennep, NL)
Assignee: ALBEMARLE EUROPE SPRL
B01J27/19B01J21/04B01J23/88B01J23/888B01J27/1853B01J37/0203B01J37/0213B01J37/0236B01J37/08C10G45/00C10G45/08C10G49/04
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Quick Facts
Patent No.
US 10,173,201
App. No.
14/978,850
Granted
Jan 8, 2019
Kind
B2
Abstract

This invention provides a catalyst formed by bringing together, in an aqueous medium, at least one phosphorus compound, at least one Group VI metal compound, at least one Group VIII metal compound, and an additive which is a) tetraethylene glycol, b) polyethylene glycol having an average molecular weight in the range of about 200 to about 400, c) a mixture of tetraethylene glycol and polyethylene glycol having an average molecular weight in the range of about 200 to about 400, or d) a mixture of (1) tetraethylene glycol and/or polyethylene glycol having an average molecular weight in the range of about 200 to about 400 and (2) one or more of monoethylene glycol, diethylene glycol, and triethylene glycol, forming an impregnated carrier; and drying the impregnated carrier. The molar ratio of additive to the total moles of Group VI metal and Group VIII metal is about 0.36:1 to about 0.6:1.

Claims (34)

1. A method for hydrotreating, hydrodenitrogenation, and/or hydrodesulfurization, which method comprises

I) forming an impregnation solution, by

A) bringing together, in an aqueous medium,

i) at least one phosphorus compound,

ii) at least one Group VI metal compound,

iii) at least one Group VIII metal compound, and

iv) an additive which is

a) tetraethylene glycol,

b) polyethylene glycol having an average molecular weight in the range of about 200 to about 400,

c) a mixture of tetraethylene glycol and polyethylene glycol having an average molecular weight in the range of about 200 to about 400, or

d) a mixture of (1) tetraethylene glycol and/or polyethylene glycol having an average molecular weight in the range of about 200 to about 400 and (2) one or more of monoethylene glycol, diethylene glycol, and triethylene glycol,

where the molar ratio of additive to the total moles of Group VI metal and Group VIII metal is about 0.36:1 to about 0.6:1, and where the atomic ratio of phosphorus to Group VI metal is at least about 0.33:1, to form a solution,

B) optionally heating said solution at a temperature above about 40° C.; and

C) optionally cooling said solution,

wherein the solution has a concentration of Group VI metal of about 1.35 mol/L to about 3.3 mol/L; and

II) bringing together a carrier and the impregnation solution to form an impregnated carrier; and

III) drying the impregnated carrier, and

IV) optionally calcining the impregnated carrier, to form a catalyst, optionally sulfiding the catalyst, and contacting a hydrocarbon feed and the catalyst.

2. A method as in claim 1 wherein the Group VI metal is molybdenum, and wherein the molybdenum is present in the catalyst in an amount of about 5 to about 40 wt %, calculated as molybdenum trioxide.

3. A method as in claim 1 wherein said atomic ratio of phosphorus to Group VI metal is about 0.33:1 to about 0.8:1, and/or wherein said Group VI metal compound and the Group VIII metal compound are in an amount such that the Group VI metal and the Group VIII metal are in an atomic ratio of at least about 1.5:1.

4. A method as in claim 1 wherein said phosphorus compound is a water soluble, acidic phosphorus compound.

5. A method as in claim 4 wherein said phosphorus compound is orthophosphoric acid.

6. A method as in claim 1 wherein said Group VIII metal compound is a carbonate, hydroxide, or hydroxy-carbonate, and/or wherein said Group VI metal compound is an oxide or an oxo-acid.

7. A method as in claim 1 wherein said additive is polyethylene glycol having an average molecular weight in the range of about 200 to about 400, or a mixture of triethylene glycol and tetraethylene glycol and/or polyethylene glycol having an average molecular weight in the range of about 200 to about 400.

8. A method as in claim 1 wherein an organic acid is present in the impregnation solution, which organic acid has at least one acid group and at least one functional group selected from a hydroxyl group and an acid group.

9. A method as in claim 8 wherein said organic acid is citric acid.

10. A method as in claim 1 wherein said Group VI metal is molybdenum and/or tungsten, and/or wherein said Group VIII compound is a nickel or cobalt compound.

11. A method as in claim 1 wherein I) comprises a single impregnation step.

12. A method as in claim 1 wherein said carrier is silica, alumina, silica-alumina, alumina with silica-alumina dispersed therein, alumina-coated silica, or silica-coated alumina.

13. A method as in claim 1 wherein at least one organic acid, which organic acid has at least one acid group and at least one functional group selected from a hydroxyl group and an acid group, is present in the impregnation solution.

14. A method as in claim 13 wherein said organic acid is citric acid.

15. A method as in claim 1 wherein the molar ratio of additive to the total moles of Group VI metal and Group VIII metal is in the range of 0.4:1 to 0.6:1, and/or wherein the atomic ratio of phosphorus to Group VI metal is in the range of 0.38:1 to 0.7:1.

16. A method as in claim 15 wherein the carrier is an oxide, wherein the Group VI metal is molybdenum, and/or wherein the additive is polyethylene glycol having an average molecular weight of about 200 or about 300.

17. A method as in claim 1 wherein the carrier is an oxide, wherein the Group VI metal is molybdenum, and/or wherein the additive is polyethylene glycol having an average molecular weight of about 200 or about 300.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2024
From: EIJSBOUTS-SPICKOVA, SONA; JANSEN, MARCEL ADRIAAN
To: ALBEMARLE EUROPE SPRL
Reel/Frame 067035/0905 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2024
From: ALBEMARLE EUROPE SRL
To: KETJEN NETHERLANDS B.V.
Reel/Frame 067036/0078 →
CHANGE OF NAME Recorded Apr 8, 2024
From: ALBEMARLE EUROPE SPRL
To: ALBEMARLE EUROPE SRL
Reel/Frame 067040/0693 →
Continuity (3)
Division 13391336
Provisional Application 61236436 · Aug 24, 2009
Related Publication 20160107148A1 · Apr 21, 2016