IP Library › Granted Patent US 10,279,333
Granted Patent B2
US 10,279,333 · App. 14/992,554 · Granted May 7, 2019

Carbon sorbents for the removal of nitrogen oxides and methods for making the same

Inventors: David T. Doughty (Moon Township, PA); Gina L. McNamara (Monongahela, PA)
Assignee: CALGON CARBON CORPORATION
B01J20/22B01D53/025B01J20/06B01J20/08B01J20/103B01J20/14B01J20/20B01J20/28052B01J20/3204B01J20/3236B01J20/3248B01D2253/25B01D2257/204B01D2257/2064B01D2257/302B01D2257/40B01D2257/404B01D2257/406B01J2220/42
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Quick Facts
Patent No.
US 10,279,333
App. No.
14/992,554
Granted
May 7, 2019
Kind
B2
Abstract

Adsorbents including a sorbent, at least one metal additive and greater than about 5 wt. % triethylenediamine are described herein. Methods for making such adsorbents and filters comprising the adsorbents are also described.

Claims (45)

1. A composition for removing NO 2 from a gas stream, comprising:

a first sorbent having a first surface deposition comprising:

about 2 wt. % to about 12 wt. % copper;

about 1 wt. % to about 5 wt. % molybdenum;

about 3 wt. % to about 6 wt. % sulfate;

about 8 wt. % to about 15 wt. % triethylenediamine; and

about 0.03 wt. % to about 1.0 wt. % silver.

2. The composition of claim 1 , wherein the first surface deposition further comprises about 2 wt. % to about 12 wt. % zinc.

3. The composition of claim 1 , wherein the first surface deposition comprises about 8 wt. % to about 10 wt. % triethylenediamine.

4. The composition of claim 1 , wherein the first sorbent further comprises about 2 wt. % to about 20 wt. % water.

5. The composition of claim 1 , wherein the first sorbent is selected from the group consisting of activated carbon, natural and synthetic zeolite, silica, silica gel, alumina, zirconia, and diatomaceous earths.

6. The composition of claim 1 , further comprising:

a second sorbent for removal of ammonia.

7. The composition of claim 6 , wherein the first surface deposition further comprises about 2 wt. % to about 12 wt. % zinc.

8. The composition of claim 6 , wherein the first sorbent and the second sorbent are admixed.

9. The composition of claim 6 , wherein the first sorbent and the second sorbent are layered.

10. The composition of claim 6 , wherein the second sorbent has a second surface deposition comprising at least one of zinc chloride, phosphoric acid, sulfuric acid, citric acid, nickel chloride, and combinations thereof.

11. The composition of claim 6 , wherein the second sorbent is selected from the group consisting of activated carbon, natural and synthetic zeolite, silica, silica gel, alumina, zirconia, and diatomaceous earths.

12. A method of making a composition for removing NO 2 from a gas stream, the method comprising:

impregnating a first sorbent material with a first surface deposition comprising:

about 2 wt. % to about 12 wt. % copper;

about 1 wt. % to about 5 wt. % molybdenum;

about 3 wt. % to about 6 wt. % sulfate;

about 8 wt. % to about 15 wt. % triethylenediamine; and

about 0.03 wt. % to about 1.0 wt. % silver.

13. The method of claim 12 , wherein the first surface deposition further comprises about 2 wt. % to about 12 wt. % zinc.

14. The method of claim 12 , the first surface deposition comprising about 8 wt. % to about 10 wt. % triethylenediamine.

15. The method of claim 12 , further comprising providing a second sorbent for removal of ammonia.

16. The method of claim 15 , wherein the first surface deposition further comprises about 2 wt. % to about 12 wt. % zinc.

17. The method of claim 15 , further comprising impregnating the second sorbent with at least one of zinc chloride, phosphoric acid, sulfuric acid, citric acid, nickel chloride, and combinations thereof.

18. A method of removing NO 2 from a gas stream, the method comprising:

providing a composition comprising:

a first sorbent having a first surface deposition comprising:

about 2 wt. % to about 12 wt. % copper;

about 1 wt. % to about 5 wt. % molybdenum;

about 3 wt. % to about 6 wt. % sulfate;

about 8 wt. % to about 15 wt. % triethylenediamine; and

about 0.03 wt. % to about 1.0 wt. % silver; and

contacting the composition with a gas stream that contains NO 2 .

19. The method of claim 18 , wherein the first surface deposition further comprises about 2 wt. % to about 12 wt. % zinc.

20. The method of claim 18 , wherein the first surface deposition comprises about 8 wt. % to about 10 wt. % triethylenediamine.

21. The method of claim 18 , wherein the composition further comprises a second sorbent for removal of ammonia.

22. The method of claim 21 , wherein the first surface deposition further comprises about 2 wt. % to about 15 wt. % zinc.

23. The method of claim 21 , wherein the second sorbent has a second surface deposition comprising at least one of zinc chloride, phosphoric acid, sulfuric acid, citric acid, nickel chloride, and combinations thereof.

24. The method of claim 18 , wherein composition is provided within a filter, and the filter includes an air filter for civilian or military applications, a personal protection gas mask filter, a first responder mask filter, a collective protection filter, an air filter for industrial applications, or a filter for automotive cabin air purification.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2016
From: MCNAMARA, GINA L.; DOUGHTY, DAVID T.
To: CALGON CARBON CORPORATION
Reel/Frame 037770/0982 →
Continuity (2)
Provisional Application 62101622 · Jan 9, 2015
Related Publication 20160236169A1 · Aug 18, 2016