IP Library Granted Patent US 9,899,458
Granted Patent B2
US 9,899,458 · App. 14/993,764 · Granted Feb 20, 2018

Organic light-emitting display device and method of manufacturing the same

Inventor: Jiryun Park (Yongin, KR)
Assignee: Samsung Display Co., Ltd.
H01L27/3246H01L27/3258H01L51/525
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Quick Facts
Patent No.
US 9,899,458
App. No.
14/993,764
Granted
Feb 20, 2018
Kind
B2
Abstract

An organic light-emitting display device comprises: a substrate; a thin film transistor (TFT) disposed on the substrate; a protection film disposed on the substrate so as to cover the TFT and including a hole; a pixel electrode disposed on the protection film so as to cover an inner surface of the hole, and electrically connected to the TFT; a pixel-defining film disposed on the pixel electrode and the protection film and including an opening that exposes a part of the pixel electrode; and first and second spacers disposed on the pixel-defining film. The first spacer is disposed so as to correspond to the hole, and a height of the second spacer is higher than a height of the first spacer.

Claims (31)

1. An organic light-emitting display device, comprising:

a substrate;

a thin film transistor (TFT) disposed on the substrate;

a protection film disposed on the substrate so as to cover the TFT, and comprising a hole;

a pixel electrode disposed on the protection film so as to cover an inner surface of the hole, and electrically connected to the TFT;

a pixel-defining film disposed on the pixel electrode and the protection film, and an opening in the pixel-defining film; and

first and second spacers disposed on the pixel-defining film;

wherein the first spacer is disposed so as to correspond to the hole, and a height of the second spacer is higher than a height of the first spacer and

wherein portions of the pixel-defining film external to each of the first and second spacers have a first thickness that is less than second and third thicknesses of the pixel-defining film at locations corresponding respectively to the first and the second spacers but greater than any thickness of the pixel-defining film at a location corresponding to that of the opening, wherein each of the first and second spacers are spaced-apart from the opening by at least one of the portions of the pixel-defining film external to each of the opening and the first and second spacers.

2. The organic light-emitting display device of claim 1 , wherein the first spacer is disposed directly above the hole.

3. The organic light-emitting display device of claim 1 , wherein the first spacer has an island shape.

4. The organic light-emitting display device of claim 1 , wherein the first and second spacers comprise the same material as a material of the pixel-defining film, and are integrated with the pixel-defining film.

5. The organic light-emitting display device of claim 1 , wherein each of the first, second and third thicknesses are measured from a bottom surface of the pixel defining film to respective corresponding top surfaces of the pixel defining film, the first spacer, and the second spacer.

6. The organic light-emitting display device of claim 1 , wherein the pixel-defining film and the first and second spacers comprise an organic material.

7. A method of manufacturing an organic light-emitting display device, the method comprising:

preparing a substrate;

forming a thin film transistor (TFT) on the substrate;

forming a protection film on the substrate to cover the TFT;

forming a hole in the protection film to expose a part of the TFT;

forming a pixel electrode on the protection film to cover an inner surface of the hole, and electrically connecting the pixel electrode to the TFT through the hole;

forming a pixel-defining film forming layer on the substrate to cover the pixel electrode and the protection film;

exposing the pixel-defining film forming layer using a halftone mask; and

developing the exposed pixel-defining film forming layer, forming a pixel-defining film perforated by an opening that exposes a part of the pixel electrode, and forming first and second spacers on the pixel-defining film;

wherein the forming of the first and second spacers comprises: forming the first spacer in an area corresponding to the hole in the protection film, and forming the second spacer so as to have a height higher than a height of the first spacer and

wherein portions of the pixel-defining film external to each of the first and second spacers have a first thickness that is less than second and third thicknesses of the pixel-defining film at locations corresponding respectively to the first and the second spacers but greater than any thickness of the pixel-defining film at a location corresponding to that of the opening, wherein each of the first and second spacers are spaced-apart from the opening by at least one of the portions of the pixel-defining film external to each of the opening and the first and second spacers.

8. The method of claim 7 , wherein the first spacer is disposed directly above the hole in the protection film.

9. The method of claim 7 , wherein the first spacer has an island shape.

10. The method of claim 7 , wherein the pixel-defining film forming layer comprises a dent area having a sunken surface.

11. The method of claim 10 , wherein the dent area is disposed directly above the hole.

12. The method of claim 7 , wherein the pixel-defining film forming layer comprises an organic material.

13. The organic light-emitting display device of claim 5 , wherein the pixel-defining film and the first and second spacers comprise photoresist and are produced by a photolithographic technique using a half-tone mask.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2016
From: PARK, JIRYUN
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 037489/0697 →
Priority Claims (1)
KR 10-2015-0049950 · Apr 8, 2015 · national
Continuity (1)
Related Publication 20160300894A1 · Oct 13, 2016