IP Library Granted Patent US 10,077,727
Granted Patent B2
US 10,077,727 · App. 14/994,531 · Granted Sep 18, 2018

Engine control systems and methods for nitrogen oxide reduction

Inventors: David P. Sczomak (Troy, MI); Robert J. Gallon (Northville, MI); Robert S. McAlpine (Lake Orion, MI); Arun S. Solomon (Rochester Hills, MI)
Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
F02D41/0275F01N3/0814F01N3/0842F01N3/2066F02D13/00F02D13/06F02D41/0087F02D41/3005F01N2430/02F01N2610/02F01N2900/08F01N2900/1614F01N2900/1622F01N2900/1818F02D2041/0012F02D2200/0806Y02T10/18Y02T10/24
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Quick Facts
Patent No.
US 10,077,727
App. No.
14/994,531
Granted
Sep 18, 2018
Kind
B2
Abstract

A fuel control module controls fuel injection of an engine based on a predetermined lean air/fuel ratio. The predetermined lean air/fuel ratio is fuel lean relative to a stoichiometric air/fuel ratio for the fuel. A cylinder control module selectively deactivates opening of intake and exhaust valves of M cylinders of the engine to increase removal of nitrogen oxide (NOx) from exhaust. M is an integer greater than 0 and less than a total number of cylinders of the engine. The fuel control module further: disables fueling of the M cylinders while opening of the intake and exhaust valves of the M cylinders is deactivated; and, while fueling of the M cylinders is disabled and opening of the intake and exhaust valves of the M cylinders is deactivated, controls fuel injection of other cylinders based on a predetermined rich air/fuel ratio that is fuel rich relative to the stoichiometric air/fuel ratio.

Claims (45)

1. An engine control system, comprising:

a fuel control module that controls fuel injection of an engine based on a predetermined lean air/fuel ratio, wherein the predetermined lean air/fuel ratio is fuel lean relative to a stoichiometric air/fuel ratio for the fuel; and

a cylinder control module that deactivates opening of intake and exhaust valves of M cylinders of the engine to facilitate removal of nitrogen oxide (NOx) from exhaust in response to a determination that:

an amount of ammonia stored by a selective catalytic reduction (SCR) catalyst receiving exhaust output by the engine is less than a first predetermined amount of ammonia;

an engine speed is within a predetermined speed range for facilitating the removal of NOx; and

an engine load is within a predetermined engine load range for facilitating the removal of NOx,

wherein M is an integer greater than 0 and less than a total number of cylinders of the engine,

wherein the fuel control module further:

disables fueling of the M cylinders while opening of the intake and exhaust valves of the M cylinders is deactivated; and

while fueling of the M cylinders is disabled and opening of the intake and exhaust valves of the M cylinders is deactivated, controls fuel injection of other cylinders of the engine based on a predetermined rich air/fuel ratio that is fuel rich relative to the stoichiometric air/fuel ratio for the fuel;

wherein the cylinder control module further re-activates opening of the intake and exhaust valves of the M cylinders in response to a determination that:

the amount of ammonia stored by SCR catalyst is greater than a second predetermined amount of ammonia, wherein the second predetermined amount of ammonia is greater than the first predetermined amount of ammonia; and

the engine load is increasing;

wherein the fuel control module further controls fuel injection of the M cylinders after the re-activation based on the predetermined lean air/fuel ratio in response to the determination that:

the amount of ammonia stored by SCR catalyst is greater than the second predetermined amount of ammonia; and

the engine load is increasing;

wherein the cylinder control module further continues to deactivate the opening of the intake and exhaust valves of the M cylinders of the engine in response to a determination that:

the amount of ammonia stored by SCR catalyst is greater than the second predetermined amount of ammonia; and

the engine load is not increasing; and

wherein, during the continued deactivation, the fuel control module further controls the fuel injection of the other cylinders based on the predetermined lean air/fuel ratio in response to the determination that:

the amount of ammonia stored by SCR catalyst is greater than the second predetermined amount of ammonia; and

the engine load is not increasing.

2. The engine control system of claim 1 wherein M is equal to one-half of the total number of cylinders of the engine.

3. An engine control method, comprising:

controlling fuel injection of an engine based on a predetermined lean air/fuel ratio, wherein the predetermined lean air/fuel ratio is fuel lean relative to a stoichiometric air/fuel ratio for the fuel;

deactivating opening of intake and exhaust valves of M cylinders of the engine to facilitate removal of nitrogen oxide (NOx) from exhaust in response to a determination that:

an amount of ammonia stored by a selective catalytic reduction (SCR) catalyst receiving exhaust output by the engine is less than a first predetermined amount of ammonia;

an engine speed is within a predetermined speed range for facilitating the removal of NOx; and

an engine load is within a predetermined engine load range for facilitating the removal of NOx,

wherein M is an integer greater than 0 and less than a total number of cylinders of the engine;

disabling fueling of the M cylinders while opening of the intake and exhaust valves of the M cylinders is deactivated; and

while fueling of the M cylinders is disabled and opening of the intake and exhaust valves of the M cylinders is deactivated, controlling fuel injection of other cylinders of the engine based on a predetermined rich air/fuel ratio that is fuel rich relative to the stoichiometric air/fuel ratio for the fuel;

re-activating opening of the intake and exhaust valves of the M cylinders in response to a determination that:

the amount of ammonia stored by SCR catalyst is greater than a second predetermined amount of ammonia, wherein the second predetermined amount of ammonia is greater than the first predetermined amount of ammonia; and

the engine load is increasing;

controlling fuel injection of the M cylinders after the re-activation based on the predetermined lean air/fuel ratio in response to the determination that:

the amount of ammonia stored by SCR catalyst is greater than the second predetermined amount of ammonia; and

the engine load is increasing;

continuing to deactivate the opening of the intake and exhaust valves of the M cylinders of the engine in response to a determination that:

the amount of ammonia stored by SCR catalyst is greater than the second predetermined amount of ammonia; and

the engine load is not increasing; and

during the continued deactivation, controlling the fuel injection of the other cylinders based on the predetermined lean air/fuel ratio in response to the determination that:

the amount of ammonia stored by SCR catalyst is greater than the second predetermined amount of ammonia; and

the engine load is not increasing.

4. The engine control method of claim 3 wherein M is equal to one-half of the total number of cylinders of the engine.

Assignments (2)
CONFIRMATORY LICENSE Recorded Dec 20, 2016
From: GENERAL MOTORS LLC
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 041033/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2016
From: SCZOMAK, DAVID P.; GALLON, ROBERT J.; MCALPINE, ROBERT S.; SOLOMON, ARUN S.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 038262/0520 →
Continuity (1)
Related Publication 20170198652A1 · Jul 13, 2017