IP Library Granted Patent US 10,113,054
Granted Patent B2
US 10,113,054 · App. 14/994,683 · Granted Oct 30, 2018

Molded article comprising polyamide resin composition

Inventors: Tomoyo Kawamura (Tokyo, JP); Masashi Okamoto (Tokyo, JP); Yasukazu Shikano (Tokyo, JP); Katsushi Watanabe (Tokyo, JP)
Assignee: ASAHI KASEI KABUSHIKI KAISHA
C08K5/175C08K3/22C08K3/24C08K3/26C08K5/098C08K7/14C08K2003/2227C08K2003/262
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Quick Facts
Patent No.
US 10,113,054
App. No.
14/994,683
Granted
Oct 30, 2018
Kind
B2
Abstract

The present invention provides a molded article comprising a polyamide resin composition, wherein (the average concentration of alkali metal and/or alkaline earth metal elements in a region within a depth of 3 μm from the surface of the molded article)/(the average concentration of alkali metal and/or alkaline earth metal elements in a region except for the region within a depth of 3 μm from the surface of the molded article)>2.

Claims (28)

1. A molded article comprising a polyamide resin composition comprising a polyamide resin and at least one alkali metal and/or alkaline earth metal element mixed therein, wherein

(the average concentration of alkali metal and/or alkaline earth metal elements in a region within a depth of 3 μm from the surface of the polyamide resin composition of the molded article)/(the average concentration of alkali metal and/or alkaline earth metal elements in a region of the polyamide resin composition of the molded article except for the region within a depth of 3 μm from the surface of the polyamide resin composition of the molded article)>2.

2. The molded article according to claim 1 , wherein the molded article comprises a lower carboxylate of an alkali metal and/or an alkaline earth metal in a region within a depth of 1 μm from the surface of the polyamide resin composition of the molded article.

3. The molded article according to claim 1 , wherein the molded article comprises a carbonate of an alkali metal and/or an alkaline earth metal in a region within a depth of 10 nm from the surface of the polyamide resin composition of the molded article.

4. The molded article according to claim 1 , wherein the molded article

comprises a metal aluminate, and

has one or more peaks each in ranges of 0 to 30 ppm, 30 to 60 ppm, and 70 to 100 ppm in solid-state 27Al-NMR measurement.

5. The molded article according to claim 1 , wherein the molded article has Mw of 50000 or higher and Mw/Mn of 3 or higher.

6. The molded article according to claim 1 , wherein the soluble content in hexafluoroisopropanol (HFIP) of a polyamide resin portion contained in the polyamide resin composition is 50% by mass or less of the polyamide resin portion contained in the polyamide resin composition.

7. A molded article comprising a polyamide resin composition comprising a polyamide resin and at least one alkali metal and/or alkaline earth metal element mixed therein, wherein the molded article satisfies the following expression:

α/β>2, wherein

α represents the average concentration of alkali metal and/or alkaline earth metal elements in a region within a depth of 3 μm from the surface of the polyamide resin composition of the molded article after heat aging treatment at 230° C. for 300 hours or longer, and

β represents the average concentration of alkali metal and/or alkaline earth metal elements in a region of the polyamide resin composition of the molded article except for the region within a depth of 3 μm from the surface of the polyamide resin composition of the molded article after heat aging treatment at 230° C. for 300 hours or longer.

8. The molded article according to claim 7 , wherein the molded article comprises a lower carboxylate of an alkali metal and/or an alkaline earth metal in a region within a depth of 1 μm from the surface of the polyamide resin composition of the molded article after heat aging treatment at 230° C. for 300 hours or longer.

9. The molded article according to claim 7 , wherein the molded article contains a carbonate of an alkali metal and/or an alkaline earth metal in a region within a depth of 10 nm from the surface of the polyamide resin composition of the molded article after heat aging treatment at 230° C. for 300 hours or longer.

10. The molded article according to claim 7 , wherein the molded article

comprises a metal aluminate, and

has one or more peaks each in ranges of 0 to 30 ppm, 30 to 60 ppm, and 70 to 100 ppm in solid-state 27Al-NMR measurement

after heat aging treatment at 230° C. for 300 hours or longer.

11. The molded article according to claim 7 , wherein the molded article has Mw of 50000 or higher and Mw/Mn of 3 or higher

after heat aging treatment at 230° C. for 300 hours or longer.

12. The molded article according to claim 7 , wherein the soluble content in hexafluoroisopropanol (HFIP) of a polyamide resin portion contained in the polyamide resin composition is 50% by mass or less of the polyamide resin portion contained in the polyamide resin composition after heat aging treatment at 230° C. for 300 hours or longer.

13. The molded article according to claim 1 , wherein the molded article is an automobile part.

14. The molded article according to claim 1 , wherein the molded article is an automobile underhood part.

15. The molded article according to claim 1 , wherein the molded article is a hollow part.

16. The molded article according to claim 7 , wherein the molded article is an automobile part.

17. The molded article according to claim 7 , wherein the molded article is an automobile underhood part.

18. The molded article according to claim 7 , wherein the molded article is a hollow part.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF THE CONVEYING PARTIES PREVIOUSLY RECORDED AT REEL: 038817 FRAME: 0847. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER. Recorded Jun 21, 2016
From: ASAHI KASEI FIBERS CORPORATION; ASAHI KASEI CHEMICALS CORPORATION; ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 039098/0978 →
MERGER Recorded Jun 6, 2016
From: ASAHI KASEI E-MATERIALS CORPORATION; ASAHI KASEI CHEMICALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 038817/0847 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2016
From: KAWAMURA, TOMOYO; OKAMOTO, MASASHI; SHIKANO, YASUKAZU; WATANABE, KATSUSHI
To: ASAHI KASEI CHEMICALS CORPORATION
Reel/Frame 038122/0568 →
Priority Claims (1)
JP 2015-010176 · Jan 22, 2015 · national
Continuity (1)
Related Publication 20160215109A1 · Jul 28, 2016