High pressure counterflow heat exchanger
A heat exchanger including a plurality of heat exchanger plates in a stacked arrangement. At least two counterflow sections are positioned adjacent each other. The counterflow sections comprise an intermediate section of each heat exchanger plate. The heat exchanger plates configured to transfer heat between a first fluid and a second fluid flowing in an opposite directions from the first fluid through a respective heat exchanger plate. At least one tent section is positioned on each end of each counterflow section. The tent sections are configured to angle the flow direction of the first and second fluids in the tent sections relative to the flow direction in the counterflow sections.
1. A heat exchanger, comprising:
a plurality of heat exchanger plates in a stacked arrangement;
at least two counterflow sections positioned adjacent each other, the at least two counterflow sections comprising an intermediate section of each heat exchanger plate of the heat exchanger plates, the heat exchanger plates configured to transfer heat between a first fluid and a second fluid flowing in opposite directions from each other through a heat exchanger plate of the plurality of heat exchanger plates;
at least one tent section on each end of each counterflow section of the at least two counterflow sections, each of the tent sections of the at least one tent section directing inlet flow and outlet flow of the first fluid parallel to each other and at equally oblique angle relative to a flow direction in the at least two counterflow sections and the at least one tent section directing inlet flow and outlet flow of the second fluid parallel to each other and at equally oblique angle relative to the flow direction in the counterflow sections;
at least a first pair of inlet ports configured to allow the first fluid to enter the heat exchanger and at least a first pair of outlet ports configured to allow the first fluid to exit the heat exchanger, each inlet port of the at least a first pair of inlet ports and each outlet port of the at least a first pair of outlet ports positioned through a tent section of the at least one tent section;
at least a second pair of inlet ports configured to allow the second fluid to enter the heat exchanger and at least a second pair of outlet ports configured to allow the second fluid to exit the heat exchanger, each inlet port of the at least a second pair of inlet ports and each outlet port of the at least a second pair of outlet ports positioned through a tent section of the at least one tent section;
a first pair of headers, wherein each of the headers of the first pair are joined by a shared wall positioned between the first pair of headers and which continues adjacent along a length of the at least two counterflow sections; and
a second pair of headers not in contact with each other and not in direct contact with the shared wall.
2. The heat exchanger of claim 1 , wherein the at least a first pair of inlet ports are on an opposing end of the at least a second pair of inlet ports and wherein the at least a first pair of outlet ports are on an opposing end of the at least a second pair of outlet ports.
3. The heat exchanger of claim 2 , wherein the first fluid includes a cooling fluid and the second fluid is configured to transfer heat to the first fluid within the at least two counterflow sections.
4. The heat exchanger of claim 3 , wherein the heat exchanger plates are comprised of a first layer for the first fluid and a second layer for the second fluid to flow therethrough, the first and second layers being positioned adjacent within the stacked arrangement of the heat exchanger.
5. The heat exchanger of claim 1 , wherein each of the second pair of headers has a curve.