IP Library Granted Patent US 9,631,148
Granted Patent B2
US 9,631,148 · App. 15/011,228 · Granted Apr 25, 2017

High surface area graphene-supported metal chalcogenide assembly

Inventors: Marcus A. Worsley (Hayward, CA); Joshua D. Kuntz (Livermore, CA); Christine A. Orme (Oakland, CA)
Assignee: Lawrence Livermore National Security, LLC
C10G47/12B01J21/18B01J27/02B01J27/051B01J35/04B01J35/1019B01J35/1047B01J37/036B01J37/16C10G45/00C10G45/04C10G49/04B01J27/04
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Quick Facts
Patent No.
US 9,631,148
App. No.
15/011,228
Granted
Apr 25, 2017
Kind
B2
Abstract

Disclosed here is a method for hydrocarbon conversion, comprising contacting at least one graphene-supported assembly with at least one hydrocarbon feedstock, wherein the graphene-supported assembly comprises (i) a three-dimensional network of graphene sheets crosslinked by covalent carbon bonds and (ii) at least one metal chalcogenide compound disposed on the graphene sheets, wherein the chalcogen of the metal chalcogenide compound is selected from S, Se and Te, and wherein the metal chalcogenide compound accounts for at least 20 wt. % of the graphene-supported assembly.

Claims (19)

1. A method for hydrogenation, hydrodeoxygenation, hydrodesulfurization, hydrodenitrogenation, and/or hydrocracking of a hydrocarbon feedstock, comprising contacting at least one graphene-supported assembly with at least one hydrocarbon feedstock, wherein the graphene-supported assembly comprises (i) a three-dimensional network of graphene sheets crosslinked by covalent carbon bonds and (ii) at least one metal chalcogenide compound disposed on the graphene sheets, wherein the chalcogen of the metal chalcogenide compound is selected from S, Se and Te, and wherein the metal chalcogenide compound accounts for at least 20 wt. % of the graphene-supported assembly, and wherein the metal chalcogenide compound catalyzes the hydrogenation, hydrodeoxygenation, hydrodesulfurization, hydrodenitrogenation, and/or hydrocracking of the hydrocarbon feedstock.

2. The method of claim 1 , wherein the hydrocarbon feedstock comprises coal, biofeedstock, and/or petroleum feedstock.

3. The method of claim 1 , further comprising applying an electrical bias to the graphene-supported assembly to enhance catalysis.

4. The method of claim 1 , wherein the graphene-supported assembly is electrically conductive.

5. The method of claim 1 , wherein the graphene-supported assembly has a conductivity of at least 0.5 S/cm.

6. The method of claim 1 , wherein the graphene-supported assembly is a monolith having a size of at least 1 mm 3 , or in the form of a powder produced by grinding or ball-milling the monolith.

7. The method of claim 1 , wherein the graphene-supported assembly has an elastic modulus of at least 10 MPa.

8. The method of claim 1 , wherein the chalcogen is S.

9. The method of claim 1 , wherein the metal chalcogenide compound comprises one or more of Mo, W, Fe, Cd, In, Zn, Ni and Co.

10. The method of claim 1 , wherein the metal chalcogenide compound comprises Mo and optionally comprises another metal.

11. The method of claim 1 , wherein the metal chalcogenide compound comprises MoS 2 , WS 2 , In 2 S 3 , CdTe, ZnTe, or any combination thereof.

12. The method of claim 1 , wherein the metal chalcogenide compound comprises MoS 2 .

13. The method of claim 1 , wherein the graphene-supported assembly has a surface area of at least 250 m 2 /g.

14. The method of claim 1 , wherein the graphene-supported assembly has a mesopore volume of at least 0.5 cm 3 /g.

15. The method of claim 1 , wherein the metal chalcogenide compound comprises MoS 2 , wherein the metal chalcogenide compound accounts for at least 30 wt % of the graphene-supported assembly, wherein the graphene-supported assembly has a surface area of at least 300 m 2 /g, and wherein the graphene-supported assembly is a monolith having a size of at least 1 mm 3 .

16. The method of claim 1 , wherein the surfaces of the graphene sheets are substantially free of carbon nanoparticles, and wherein the covalent carbon bonds crosslinking the graphene sheets are primarily sp 2 bonds.

17. The method of claim 1 , wherein the metal chalcogenide compound is Ni—Mo-sulfide or Co—Mo-sulfide.

18. The method of claim 1 , further comprising (iii) at least one metal oxide, metal carbide or metal nitride deposited on the graphene sheets.

19. A method for hydrogenation, hydrodeoxygenation, hydrodesulfurization, hydrodenitrogenation, and/or hydrocracking of a hydrocarbon feedstock, comprising contacting at least one graphene-supported assembly with at least one hydrocarbon feedstock, wherein the graphene-supported assembly comprises a three-dimensional network of covalently interconnected graphene sheets and MoS 2 disposed on the graphene sheets, wherein the MoS 2 accounts for at least 20 wt. % of the graphene-supported assembly, and wherein the metal chalcogenide compound catalyzes the hydrogenation, hydrodeoxygenation, hydrodesulfurization, hydrodenitrogenation, and/or hydrocracking of the hydrocarbon feedstock.

Assignments (2)
CONFIRMATORY LICENSE Recorded Sep 21, 2016
From: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 039816/0463 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2016
From: WORSLEY, MARCUS A.; KUNTZ, JOSHUA D.; ORME, CHRISTINE A.
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Reel/Frame 037631/0890 →
Continuity (3)
Division 13844225 · Mar 15, 2013
Provisional Application 61676732 · Jul 27, 2012
Related Publication 20160145504A1 · May 26, 2016