IP Library › Granted Patent US 9,634,012
Granted Patent B2
US 9,634,012 · App. 15/015,651 · Granted Apr 25, 2017

Method of forming active patterns, active pattern array, and method of manufacturing a semiconductor device

Inventors: Tae-Jin Park (Yongin-si, KR); Chan-sic Yoon (Anyang-si, KR); Ki-Seok Lee (Busan, KR); Hyeon-Ok Jung (Daejeon, KR); Dae-Ik Kim (Hwaseong-si, KR); Bong-Soo Kim (Yongin-si, KR); Yong-Kwan Kim (Yongin-si, KR); Eun-Jung Kim (Daegu, KR); Se-Myeong Jang (Gunpo-si, KR); Min-su Choi (Incheon, KR); Sung-Hee Han (Hwaseong-si, KR); Yoo-Sang Hwang (Suwon-si, KR)
Assignee: Samsung Electronics Co., Ltd.
H01L27/10894H01L21/3086H01L27/10852H01L27/10876H01L27/10885
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,634,012
App. No.
15/015,651
Granted
Apr 25, 2017
Kind
B2
Abstract

In a method of forming active patterns, first patterns are formed in a first direction on a cell region of a substrate, and a second pattern is formed on a peripheral circuit region of the substrate. The first pattern extends in a third direction crossing the first direction. First masks are formed in the first direction on the first patterns, and a second mask is formed on the second pattern. The first mask extends in a fourth direction crossing the third direction. Third masks are formed between the first masks extending in the fourth direction. The first and second patterns are etched using the first to third masks to form third and fourth patterns. Upper portions of the substrate are etched using the third and fourth patterns to form first and second active patterns in the cell and peripheral circuit regions.

Claims (50)

1. A method of forming active patterns, the method comprising:

forming a plurality of first patterns in a first direction on a cell region of a substrate and a second pattern on a peripheral circuit region of the substrate, each of the first patterns extending in a third direction crossing the first direction;

forming a plurality of first masks in the first direction on the first patterns and a second mask on the second pattern, each of the first masks extending in a fourth direction crossing the third direction;

forming a plurality of third masks between the first masks, each of the third masks extending in the fourth direction;

etching the first patterns using the first and third masks as an etching mask and the second pattern using the second mask as an etching mask to form third and fourth patterns, respectively; and

etching upper portions of the substrate using the third and fourth patterns as an etching mask to form first and second active patterns in the cell region and the peripheral circuit region, respectively.

2. The method of claim 1 , further comprising, prior to forming the first and second masks, forming an intermediate layer covering the first and second patterns,

wherein the first and second masks are formed on the intermediate layer.

3. The method of claim 2 , wherein forming the plurality of third masks between the first masks includes:

forming a spacer layer on the intermediate layer to cover the first masks;

forming a third mask layer on the intermediate layer; and

planarizing an upper portion of the third mask layer to form the plurality of third masks.

4. The method of claim 3 , wherein the spacer layer is formed to cover the second mask,

and the method further comprises, after forming the third mask layer:

forming a fourth mask on the third mask layer on a portion of the cell region; and

etching the third mask layer using the fourth mask as an etching mask to remove a portion of the third mask layer on the peripheral circuit region of the substrate.

5. The method of claim 4 , wherein etching the third mask layer using the fourth mask as an etching mask includes forming a third mask layer pattern partially covering the cell region,

and wherein the third masks are formed by planarizing an upper portion of the third mask layer pattern.

6. The method of claim 4 , wherein the fourth mask has a rectangular shape in a plan view.

7. The method of claim 6 , wherein the fourth mask overlaps a central portion of each of the first masks, and ends of each of the first masks extend beyond the fourth mask in the fourth direction.

8. The method of claim 7 , wherein a length of each of the third masks in the fourth direction is less than a length of each of the first masks in the fourth direction.

9. The method of claim 4 , further comprising, prior to forming the fourth mask on the third mask layer:

forming a protection layer on the third mask layer; and

etching the protection layer using the fourth mask as an etching mask to form a protection pattern exposing a portion of the third mask layer on the peripheral circuit region of the substrate.

10. The method of claim 1 , wherein the first and third masks are spaced apart from each other in the first direction by a constant distance.

11. The method of claim 1 , wherein forming the first and second patterns in the cell region and the peripheral circuit region, respectively, of the substrate includes:

forming a layer structure on the substrate; and

forming a plurality of openings in the first direction through the layer structure in the cell region to expose top surfaces of the substrate, respectively, each of the openings extending in the third direction.

12. The method of claim 1 , wherein the first, third and fourth directions have acute angles with one another.

13. The method of claim 1 , wherein the second mask extends in a second direction substantially perpendicular to the first direction.

14. The method of claim 1 , wherein a whole contour of the first patterns is a first rectangular shape, and wherein a whole contour of the first active patterns is a second rectangular shape smaller than and within the first rectangular shape in a plan view, and a portion of the contour of the first active patterns protrudes from the second rectangular shape.

15. A method of forming active patterns, the method comprising:

forming a plurality of first patterns in a first direction on a cell region of a substrate and a second pattern on a peripheral circuit region of the substrate, each of the first patterns extending in a third direction crossing the first direction;

forming a plurality of first masks in the first direction on the first patterns and a second mask on the second pattern, each of the first masks extending in a fourth direction crossing the third direction;

etching the first patterns using the first masks as an etching mask and the second pattern using the second mask as an etching mask to form third and fourth patterns, respectively; and

etching upper portions of the substrate using the third and fourth patterns as an etching mask to form first and second active patterns in the cell region and the peripheral circuit region, respectively, the first active patterns being spaced apart from each other by a constant distance in the third direction and defining a first active pattern columns and the first active pattern columns being spaced apart from each other by a constant distance in the first direction.

16. The method of claim 15 , wherein forming the plurality of first masks further comprises forming a plurality of third masks between the first masks, each of the third masks extending in the fourth direction and wherein etching the first patterns comprises using the first and third masks as an etching mask.

17. The method of claim 16 , wherein the first and third masks are spaced apart from each other in the first direction by a constant distance.

18. The method of claim 15 , wherein the first, third and fourth directions have acute angles with one another.

19. The method of claim 15 , wherein the second mask extends in a second direction substantially perpendicular to the first direction.

20. A method of manufacturing a semiconductor device, the method comprising:

forming a plurality of first patterns in a first direction on a cell region of a substrate and a second pattern on a peripheral circuit region of the substrate, each of the first patterns extending in a third direction crossing the first direction;

forming a plurality of first masks in the first direction on the first patterns and a second mask on the second pattern, each of the first masks extending in a fourth direction crossing the third direction;

forming a plurality of third masks between the first masks, each of the third masks extending in the fourth direction;

etching the first patterns using the first and third masks as an etching mask and the second patterns using the second mask as an etching mask to form third and fourth patterns, respectively;

etching upper portions of the substrate using the third and fourth patterns as an etching mask to form first and second active patterns in the cell region and the peripheral circuit region, respectively;

forming a first gate structure through the first active patterns;

forming first and second impurity regions at upper portions of the first active patterns adjacent the first gate structure;

forming a bit line electrically connected to the first impurity region; and

forming a capacitor electrically connected to the second impurity region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2016
From: PARK, TAE-JIN; YOON, CHAN-SIC; LEE, KI-SEOK; JUNG, HYEON-OK; KIM, DAE-IK; KIM, BONG-SOO; KIM, YONG-KWAN; KIM, EUN-JUNG; JANG, SE-MYEONG; CHOI, MIN-SU; HAN, SUNG-HEE; HWANG, YOO-SANG
To: SAMSUNG ELECTRONICS CO.,LTD.
Reel/Frame 037671/0074 →
Priority Claims (1)
KR 10-2015-0102208 · Jul 20, 2015 · national
Continuity (1)
Related Publication 20170025420A1 · Jan 26, 2017