Cleaning tubesheets of heat exchangers
A heat exchange system includes a shell having an interior with an inlet and an outlet wherein a first fluid circuit is defined from the inlet, through a heat exchange volume within the interior of the shell, to the outlet. A tubesheet is mounted within the shell dividing between the heat exchange volume and a plenum of a second fluid circuit within the interior of the shell. A set of tubes extends through the heat exchange volume, a respective interior passage of each tube being in fluid communication with the plenum through a respective opening though the tubesheet. The second fluid circuit includes the plenum and interior passages of the tubes. A spray nozzle is mounted in the plenum of the second fluid circuit with a spray outlet directed toward the tubesheet for cleaning the tubesheet with a submerged impingement jet issued from the spray nozzle.
1. A heat exchange system comprising:
a shell having an interior with an inlet and an outlet wherein a first fluid circuit is defined from the inlet, through a heat exchange volume within the interior of the shell, to the outlet;
a tubesheet mounted within the shell dividing between the heat exchange volume and a plenum of a second fluid circuit within the interior of the shell;
a set of tubes extending through the heat exchange volume, a respective interior passage of each tube being in fluid communication with the plenum through a respective opening though the tubesheet, wherein the second fluid circuit includes the plenum and interior passages of the tubes;
a spray nozzle mounted in the plenum of the second fluid circuit with a spray outlet directed toward the tubesheet for cleaning the tubesheet with a submerged impingement jet issued from the spray nozzle, wherein the spray nozzle includes a mechanism configured to move the spray outlet through a procession of angles rotating in a first direction relative to the tubesheet about a first axis and rotating in a second direction about a second axis different from the first axis, to move the impingement jet over an area of the tubesheet; and
wherein neither of the first and second axes is fixed normal to the tubesheet.
2. A system as recited in claim 1 , wherein the mechanism includes at least one of fluid driven gears or vanes for moving the spray outlet under power of fluid passing through the spray nozzle.
3. A system as recited in claim 1 , wherein an inlet conduit is connected in fluid communication with the plenum of the second fluid circuit for supplying fluid from an external source to the plenum, wherein a secondary conduit connects the spray nozzle in fluid communication with the inlet conduit for supplying fluid to be issued from the spray nozzle as the impingement jet.
4. A system as recited in claim 3 , wherein at least one of a pump or higher pressure source is included in the secondary conduit for raising pressure in the fluid supplied to be issued from the spray nozzle.
5. A system as recited in claim 4 , wherein a filter is included in the secondary conduit upstream of the pump to reduce or prevent impurities fouling the spray nozzle.
6. A system as recited in claim 3 , wherein the spray nozzle is a first spray nozzle in a plurality of spray nozzles mounted in the plenum, wherein the spray nozzles are all in fluid communication with the secondary conduit.
7. A system as recited in claim 6 , wherein the spray nozzles are arranged in a pattern configured to provide cleaning sprays to clean the tube sheet completely on a plenum side thereof.
8. A system as recited in claim 7 , wherein the spray nozzles are each operatively connected to a controller configured to activate and deactivate the spray nozzles individually.
9. A system as recited in claim 1 , wherein the tubesheet is a first tube sheet, the plenum is a first plenum, the spray nozzle is a first spray nozzle, and further comprising:
a second tubesheet mounted within the shell dividing between the heat exchange volume and a second plenum of the second fluid circuit within the interior of the shell, wherein each of the tubes extends between a respective opening in the first tubesheet and a respective opening in the second tubesheet for fluid communication between the first and second plena through the tubes; and
a second spray nozzle mounted in the second plenum with a spray outlet directed toward the second tubesheet for cleaning the second tubesheet with a submerged impingement jet issued from the second spray nozzle.
10. A system as recited in claim 9 , wherein an inlet conduit is connected in fluid communication with the plenum of the second fluid circuit for supplying fluid from an external source to the plenum, wherein a secondary conduit connects the first spray nozzle in fluid communication with the inlet conduit for supplying fluid to be issued from the first spray nozzle, and wherein a branch of the secondary conduit connects the second spray nozzle in fluid communication with the inlet conduit for supplying fluid to be issued from the second spray nozzle.