Chrome tanning process
The invention concerns a process for tanning hide to obtain leather. The general process for obtaining the intermediary wet blue stage comprises the following steps: a) a picking step with acid and salt, followed by b) a tanning step with chromium salt, followed by c) a basification step. The invention is characterized in that between step b) and c), a re-acidification step with organic acids is added. In particular the organic acids are selected from glutaric acid (GA), 2-methyl glutaric acid (MGA), succinic acid, ethyl succinic acid (ESA), adipic acid (AA), maleic anhydride, fumaric anhydride, tricarboxylic acids, hydroxycarboxylic acids, and mixture thereof. This invention enables an increase of the up-taking of the re-tanning products and provides leather with improved mechanical properties.
1. A process for tanning hides, comprising:
a) immerging the hides in a bath with acid and salt, followed by
b) immerging the hides in a bath with chromium salt, and subsequently
c) immerging the hides in a bath with a basifying agent;
further comprising, between step b) and step c), re-acidifying the bath of step b) with organic acids, wherein the organic acids comprise a mixture of 2-methyl glutaric acid, 2-ethyl succinic acid, and adipic acid, and
wherein, after re-acidifying the bath of step b) of the process and prior to performing step c) of the process, the pH of the bath is between 2.6 and 3.5.
2. The process according to claim 1 , wherein the amount of organic acids used in re-acidifying the bath of step b) of the process comprises between 0.25% and 10%, based on the weight of the hides.
3. The process according to claim 2 , wherein the amount of organic acids used in re-acidifying the bath of step b) of the process comprises between 0.5% and 5%, based on the weight of the hides.
4. The process according to claim 3 , wherein the amount of organic acids used in re-acidifying the bath of step b) of the process comprises between 0.7% and 3%, based on the weight of the hides.
5. The process according to claim 1 , wherein the chromium salt comprises a chromium ion, the hides have a hide cross-section, and step c) of the process is performed after the chromium ion has crossed the hide cross-section.
6. The process according to claim 5 , re-acidifying the bath of step b) of the process is performed between 10 and 25 hours after step b).
7. The process according to claim 1 , wherein the pH of the bath of step c) of the process is between 3.6 and 4.2.
8. The process according to claim 1 , wherein the bath of step a) of the process comprises, based on the weight of the hides:
between 25 and 75 weight % of water,
between 3 and 12 weight % of NaCl, and
between 0.1 and 3 weight % of H 2 SO 4 .
9. The process according to claim 1 , wherein, after re-acidifying the bath of step b) of the process and prior to performing step c) of the process, the pH of the bath is between 2.6 and 3.
10. The process according to claim 1 , wherein the organic acids comprise a mixture of:
at least 70 weight % of 2-methyl glutaric acid;
greater than 0 and at most 30 weight % of 2-ethyl succinic acid; and
greater than 0 and at most 15 weight % of adipic acid.