IP Library › Granted Patent US 10,688,738
Granted Patent B2
US 10,688,738 · App. 15/031,884 · Granted Jun 23, 2020

Wind turbine blades

Inventor: Jonathan Smith (Hampshire, GB)
Assignee: Vestas Wind Systems A/S
B29C70/547B29C69/007B29C70/083B29C70/20B29C70/525B29C70/528F03D1/0675B29C70/865B29D99/0028B29K2105/0881B29K2105/106B29K2309/08B29K2313/00B29L2031/085F05B2230/23F05B2280/6003F05B2280/6015Y02E10/721
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Quick Facts
Patent No.
US 10,688,738
App. No.
15/031,884
Granted
Jun 23, 2020
Kind
B2
Abstract

A pultrusion process for making a strip for an elongate reinforcing structure of a wind turbine blade, the process comprising drawing fibres ( 42 ) and resin through a pultrusion die ( 40 ) in a process direction to form a strip ( 102 ); and applying an infusion-promoting layer ( 110 ) to a surface of the strip down-stream from the die in the process direction. A pultrusion apparatus is also disclosed.

Claims (31)

1. A method of making a wind turbine blade, the method comprising:

providing a plurality of strips, each strip made by a pultrusion process comprising:

drawing fibres and resin through a pultrusion die in a process direction to form a pultruded strip; and

applying a resin-free, infusion-promoting layer to a surface of the pultruded strip down-stream from the die in the process direction,

placing the plurality of strips in a wind turbine blade mould tool to form a stack having at least one infusion-promoting layer between two pultruded strips, wherein each infusion-promoting layer remains substantially resin-free when the plurality of strips is placed in the wind turbine blade mould tool;

infusing resin into the wind turbine blade mould tool such that the resin infiltrates around the stack and between the pultruded strips via each infusion-promoting layer; and

curing the resin to form the wind turbine blade.

2. The method of claim 1 , comprising bonding the infusion-promoting layer to the surface of the pultruded strip.

3. The method of claim 2 , comprising applying the infusion-promoting layer to the surface of the pultruded strip when the pultruded strip is in an uncured or semi-cured state, and curing the pultruded strip to bond the infusion-promoting layer to the surface of the pultruded strip.

4. The method of claim 1 , comprising curing the pultruded strip before applying the infusion-promoting layer to the surface of the pultruded strip.

5. The method of claim 4 , comprising applying an adhesive layer to the surface of the pultruded strip after curing the pultruded strip and before applying the infusion-promoting layer.

6. The method of claim 5 , comprising spraying the adhesive layer onto the surface of the pultruded strip.

7. The method of claim 1 , wherein the infusion-promoting layer is a fibrous layer.

8. The method of claim 7 , wherein the infusion-promoting layer is a glass fabric layer.

9. The method of claim 7 , wherein the infusion-promoting layer has a fibre density of between approximately 100 grams per square metre and 300 grams per square metre.

10. The method of claim 1 , comprising applying the infusion-promoting layer to an upper surface or a lower surface of the pultruded strip.

11. The method of claim 1 , wherein the applying a resin-free, infusion-promoting layer to a surface of the pultruded strip includes applying a first, resin-free, infusion-promoting layer to an upper surface of the pultruded strip down-stream from the die in the process direction, and applying a second, resin-free, infusion-promoting layer to a lower surface of the pultruded strip down-stream from the die in the process direction.

12. The method of claim 1 , wherein the pultruded strip has a length of between approximately 2 metres and approximately 1000 metres.

13. The method of claim 12 , wherein the pultruded strip has a length of between approximately 10 metres and approximately 150 metres.

14. The method of claim 13 , wherein the pultruded strip has a length of between approximately 10 metres and approximately 80 metres.

15. The method of claim 1 , wherein the pultruded strip is substantially flat and has a substantially rectangular cross-section.

16. A method of making a wind turbine blade, the method comprising:

providing a plurality of strips, each strip made by a process comprising:

drawing fibres and resin through a pultrusion die in a process direction to form a pultruded strip; and

applying a resin-free, infusion-promoting layer to a surface of the pultruded strip down-stream from the die in the process direction,

placing the plurality of strips in a mould tool to form a stack having at least one infusion-promoting layer between two pultruded strips, wherein each infusion-promoting layer remains substantially resin-free when the plurality of strips is placed in the mould tool;

infusing resin into the mould tool such that resin infiltrates between the pultruded strips via each infusion-promoting layer;

curing the resin in the stack of the plurality of strips;

placing the cured stack in a wind turbine blade mould tool;

infusing resin into the wind turbine blade mould tool such that the resin infiltrates around the stack; and

curing the resin to form the wind turbine blade.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2016
From: SMITH, JONATHAN
To: VESTAS WIND SYSTEMS A/S
Reel/Frame 039195/0628 →
Priority Claims (1)
GB 1318852.9 · Oct 25, 2013 · national
Continuity (1)
Related Publication 20160263844A1 · Sep 15, 2016