IP Library Granted Patent US 9,713,805
Granted Patent B2
US 9,713,805 · App. 15/035,576 · Granted Jul 25, 2017

Exhaust gas purification catalyst and exhaust gas purification catalyst structure

Inventors: Yuki Nagao (Saitma, JP); Hironori Iwakura (Saitama, JP); Michiyo Inoue (Saitama, JP); Yunosuke Nakahara (Saitama, JP); Masato Machida (Kumamoto, JP)
Assignee: MITSUI MINING & SMELTING CO., LTD.
B01J23/44B01D53/945B01J21/063B01J21/066B01J21/08B01J23/40B01J23/745B01J23/8906B01J35/0006B01J37/0244B01J37/0248B01D2255/1021B01D2255/1023B01D2255/1025B01D2255/1026B01D2255/2092B01D2255/20707B01D2255/20715B01D2255/20738B01D2255/30B01D2255/707B01J2523/00F01N3/101Y02T10/22
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Quick Facts
Patent No.
US 9,713,805
App. No.
15/035,576
Granted
Jul 25, 2017
Kind
B2
Abstract

A catalyst for exhaust gas purification includes a carrier and a platinum group element supported on the carrier. The carrier includes a modified aluminum borate which contains an aluminum borate and at least one of oxides of an element selected from the group consisting of Zr, Si, Fe, and Ti. The modified aluminum borate contains the oxide in a concentration of 0.06% to 18% by mass relative to the mass of the modified aluminum borate.

Claims (21)

1. A catalyst for exhaust gas purification comprising a carrier and a platinum group element supported on the carrier,

the carrier comprising a modified aluminum borate which contains aluminum borate and at least one oxide of an element selected from the group consisting of Zr, Si, Fe, and Ti, and

the modified aluminum borate containing the oxide in a concentration of 0.06% to 18% by mass relative to the mass of the modified aluminum borate.

2. The catalyst for exhaust gas purification according to claim 1 , wherein the platinum group element supported on the carrier is at least one of Pd, Pt, Rh, and Ru.

3. A catalyst structure for exhaust gas purification comprising: a catalyst support made of a ceramics or a metallic material; and a layer of the catalyst for exhaust gas purification according to claim 2 supported on the catalyst support.

4. A catalyst structure for exhaust gas purification comprising: a catalyst support made of a ceramics or a metallic material; and a layer of the catalyst for exhaust gas purification according to claim 1 supported on the catalyst support.

5. The catalyst structure for exhaust gas purification according to claim 4 , wherein the platinum group element supported on the carrier comprises Pd.

6. The catalyst structure for exhaust gas purification according to claim 5 , further comprising a second catalyst layer that comprises Rh overlying said layer comprising Pd.

7. The catalyst structure for exhaust gas purification according to claim 4 , wherein the modified aluminum borate has a cage structure.

8. The catalyst structure for exhaust gas purification according to claim 4 , wherein the modified aluminum borate is in the form of particles having a log differential pore volume distribution peak in a pore volume diameter range of from 20 nm to 100 nm in a pore size distribution measured with a mercury porosimeter.

9. The catalyst structure for exhaust gas purification according to claim 8 , wherein said pore volume diameter range is from 25 nm to 70 nm.

10. The catalyst structure for exhaust gas purification according to claim 4 , wherein the modified aluminum borate contains the oxide in a concentration of 0.10% to 10% by mass relative to the mass of the modified aluminum borate.

11. The catalyst structure for exhaust gas purification according to claim 4 , wherein the platinum group element is present in an amount of 0.1% to 5% by mass relative to the mass of the carrier.

12. The catalyst structure for exhaust gas purification according to claim 4 , wherein the platinum group element is present in an amount of 0.2% to 4% by mass relative to the mass of the carrier.

13. The catalyst for exhaust gas purification according to claim 1 , wherein the platinum group element supported on the carrier comprises Pd.

14. The catalyst for exhaust gas purification according to claim 1 , wherein the modified aluminum borate has a cage structure.

15. The catalyst for exhaust gas purification according to claim 1 , wherein the modified aluminum borate is in the form of particles having a log differential pore volume distribution peak in a pore volume diameter range of from 20 nm to 100 nm in a pore size distribution measured with a mercury porosimeter.

16. The catalyst for exhaust gas purification according to claim 15 , wherein said pore volume diameter range is from 25 nm to 70 nm.

17. The catalyst for exhaust gas purification according to claim 1 , wherein the modified aluminum borate contains the oxide in a concentration of 0.10% to 10% by mass relative to the mass of the modified aluminum borate.

18. The catalyst for exhaust gas purification according to claim 1 , wherein the platinum group element is present in an amount of 0.1% to 5% by mass relative to the mass of the carrier.

19. The catalyst for exhaust gas purification according to claim 1 , wherein the platinum group element is present in an amount of 0.2% to 4% by mass relative to the mass of the carrier.

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2026
From: MITSUI MINING AND SMELTING COMPANY, LIMITED
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075357/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2016
From: NAGAO, YUKI; IWAKURA, HIRONORI; INOUE, MICHIYO; NAKAHARA, YUNOSUKE; MACHIDA, MASATO
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 038534/0931 →
Priority Claims (1)
JP 2013-251530 · Dec 4, 2013 · national
Continuity (1)
Related Publication 20160288097A1 · Oct 6, 2016