Carcass finish cabinet with spray arbors and methods thereof
A carcass washing cabinet having a plurality of spray arbors having a desired spray performance, which can rinse a carcass side with a reduced fluid flow rates through the spray arbors. The reduced fluid flow rates and increased pressure reduces volumes of water and/or other rinsing chemicals as well as by treating lower volumes of liquid waste that are generated by the carcass wash cabinets. Methods of rinsing carcasses with an apparatus having the plurality of arbors with high pressure nozzles and lower flow rates reduces water and/or chemical consumption without affecting microbial load reduction.
1. A carcass wash cabinet, comprising:
a cabinet including a pair of opposed side walls defining an entrance and an exit;
a conveyor for carrying a carcass into the entrance and out the exit;
a fluid supply; and
a pair of spray systems fluidly coupled to the fluid supply, each spray system being operably mounted on the corresponding side wall, each spray system including a plurality of arbor members, wherein each arbor member includes an internal fluid channel having a plurality of spray outlets, wherein a plurality of nozzle assemblies are selectively, fluidly coupled to the spray outlets for spraying the fluid supply in a desired spray pattern at fluid flow rate between about 0.25 gpm and about 1.0 gpm with a fluid pressure between about 30 psi and about 150 psi.
2. The carcass wash cabinet of claim 1 , wherein the plurality of nozzle assemblies is between about 20 nozzles and about 280 nozzles.
3. The carcass wash cabinet of claim 1 , wherein each nozzle assembly has an optimal spray performance at operating conditions of a fluid flow rate between about 0.35 gpm and about 0.8 gpm with a fluid pressure between about 65 and about 130 psi.
4. The carcass wash cabinet of claim 3 , wherein each spray system includes an upper portion, a middle portion and a lower portion, wherein the middle portion resides perpendicular to a cabinet floor and the upper portion and the lower portion are angled inwardly toward the carcass.
5. The carcass wash cabinet of claim 3 , wherein each spray system further comprises a motor and a linkage member, whereby the linkage member mechanically interconnects the motor to each arbor.
6. The carcass wash cabinet of claim 3 , wherein the fluid supply comprises water, said water being selected from potable water, reuse water and recycle water.
7. The carcass wash cabinet of claim 6 , wherein the fluid supply further comprises an intervention chemical.
8. The carcass wash cabinet of claim 7 , wherein the intervention chemical is selected from the group consisting essentially of: chlorine, bromine, cetylpyridinium chloride (CPC), an organic acid, a peroxycarboxylic acid, trisodium phospate, acidified sodium chlorite, chlorine dioxide and combinations thereof.
9. The carcass wash cabinet of claim 7 , wherein the intervention chemical comprises a peroxycarboxylic acid solution that is selected from the group consisting essentially of: peroxyformic, peroxypropionic, peroxyacetic, peroxybutanoic, peroxypentanoic, peroxyhexanoic, peroxyheptanoic, peroxyoctanoic, peroxynonanoic, peroxydecanoic, peroxyundecanoic, peroxydodecanoic, peroxylactic, peroxymaleic, peroxyascorbic, peroxyhydroxyacetic, peroxyoxalic, peroxymalonic, peroxysuccinic, peroxyglutaric, peroxyadipic, peroxypimelic, peroxysubric acid, peroxycitric acid, and mixtures thereof.
10. The carcass wash cabinet of claim 7 , wherein the intervention chemical comprises at least one peroxycarboxylic acid having between about 2 to about 12 carbon atoms.
11. The carcass wash cabinet of claim 7 , wherein the intervention chemical is present within the fluid supply at a concentration of about 10 ppm to about 5000 ppm.
12. The carcass wash cabinet of claim 3 , wherein the fluid supply is provided at an elevated temperature between about 100° F. and about 150° F.
13. The carcass wash cabinet of claim 3 , wherein each arbor member rotates between an uppermost spray position and a lowermost spray position.
14. The carcass wash cabinet of claim 13 , wherein a central nozzle axis of each nozzle assembly is positioned at 100 degrees relative to a horizontal axis when the corresponding arbor member is in the uppermost spray position.
15. The carcass wash cabinet of claim 13 , wherein a central nozzle axis of each nozzle assembly is positioned at 25 degrees relative to a horizontal axis when the corresponding arbor member is in the lowermost spray position.
16. The carcass wash cabinet of claim 1 , wherein each nozzle assembly has an optimal spray performance at operating conditions of a fluid flow rate of about 0.35 gpm and about 0.9 gpm with a fluid pressure of between about 50 psi to about 150 psi and a spray coverage angle of between about 5° to about 45°.
17. The carcass wash cabinet of claim 16 , wherein the fluid pressure for optimal spray performance of each nozzle assembly is between about 80 psi and about 120 psi.
18. The carcass wash cabinet of claim 16 , wherein the spray coverage angle or optimal spray performance of each nozzle assembly is between about 10° to about 30°.
19. The carcass wash cabinet of claim 16 , wherein the spray coverage angle or optimal spray performance of each nozzle assembly is between about 15° to about 25°.
20. A method of removing bone dust from a carcass, the method comprising:
applying a wash solution to the carcass in a carcass wash cabinet;
wherein the carcass wash cabinet comprises a pair of opposed side walls defining an entrance and an exit, a conveyor for carrying the carcass into the entrance and out the exit, a a fluid supply to the wash solution, and a pair of spray systems fluidly coupled to the fluid supply, each spray system being operably mounted on the corresponding side wall, each spray system including a plurality of arbor members, wherein each arbor member includes an internal fluid channel having a plurality of spray outlets, wherein a plurality of nozzle assemblies are selectively, fluidly coupled to the spray outlets for spraying the fluid supply in a desired spray pattern at a fluid flow rate between about 0.25 gpm and about 1.0 gpm with a fluid pressure between about 30 psi and about 150 psi.