Tensioning apparatus for synthetic sling manufacturing apparatus and method

1. A sling manufacturing apparatus for constructing a synthetic sling having a cover and a core with the core constructed of synthetic yarns, the apparatus comprising:

a frame defining a longitudinal frame axis;

a yarn feeder assembly associated with the frame;

a drive roller connected to the frame, the drive roller being drivable to draw yarn from the yarn feeder assembly;

a tailstock movably mounted to the frame, the tailstock movable relative to the frame parallel to the longitudinal frame axis;

an idler roller movably mounted to the tailstock, the idler roller movable relative to the tailstock parallel to the longitudinal frame axis; and

an idler actuator comprised of a hydraulic actuator having a first cylinder, a first shaft, a second cylinder and a second shaft, the first shaft connected to a first end of the idler roller and the second shaft connected to a second end of the idler roller, the idler actuator secured to the tailstock and the idler roller, the idler actuator configured to move the idler roller from a loading position spaced at a first distance from the tailstock to a tensioned position spaced at a second distance from the tailstock, the first distance being greater than the second distance.

2. The apparatus of claim 1 , wherein the hydraulic actuator includes a pump.

3. The apparatus of claim 2 , wherein the pump is a hand pump.

4. A sling manufacturing apparatus for constructing a synthetic sling having a cover and a core with the core constructed of synthetic yarns, the apparatus comprising:

a frame defining a longitudinal frame axis;

a yarn feeder assembly associated with the frame;

a drive roller connected to the frame, the drive roller being drivable to draw yarn from the yarn feeder assembly;

a tailstock movably mounted to the frame, the tailstock movable relative to the frame parallel to the longitudinal frame axis;

an idler roller movably mounted to the tailstock, the idler roller movable relative to the tailstock parallel to the longitudinal frame axis; and

an idler actuator comprised of a hydraulic actuator having a pump, a sandwich, a first cylinder and a first shaft, the idler actuator secured to the tailstock and the idler roller, the idler actuator configured to move the idler roller from a loading position spaced at a first distance from the tailstock to a tensioned position spaced at a second distance from the tailstock, the first distance being greater than the second distance.

5. The apparatus of claim 4 , wherein the sandwich includes a check valve, a directional control valve and a relief valve, the sandwich being in fluid communication with the pump and the first cylinder, the sandwich positioned between the first cylinder and the pump.

6. The apparatus of claim 5 , wherein the hydraulic actuator further includes a second cylinder and a second shaft, the sandwich being positioned between the second cylinder and the pump.

7. The apparatus of claim 4 , further comprising:

a pressure gauge mounted between the sandwich and the first cylinder.

8. A sling manufacturing apparatus for constructing a synthetic sling having a cover and a core with the core constructed of synthetic yarns, the apparatus comprising:

a frame defining a longitudinal frame axis;

a yarn feeder assembly associated with the frame;

a drive roller connected to the frame, the drive roller being drivable to draw yarn from the yarn feeder assembly;

a tailstock movably mounted to the frame, the tailstock movable relative to the frame parallel to the longitudinal frame axis;

an idler roller movably mounted to the tailstock, the idler roller movable relative to the tailstock parallel to the longitudinal frame axis;

an idler actuator comprised of a hydraulic actuator, the idler actuator secured to the tailstock and the idler roller, the idler actuator configured to move the idler roller from a loading position spaced at a first distance from the tailstock to a tensioned position spaced at a second distance from the tailstock, the first distance being greater than the second distance;

a scale pointer, the idler actuator includes a second shaft connected to the idler roller, the second shaft including a second external end secured to the idler roller in a mounted configuration, the scale pointer secured to the second external end; and

a scale mounted to the tailstock, the pointer positioned relative to the scale and configured to optically represent a position of the idler roller relative to the tailstock between a zero position and a maximum spaced position.

9. The apparatus of claim 1 , further comprising:

a clamp connected to the tailstock, the clamp movable between a released position and a locked position, the clamp engaging the frame in the locked position to resist movement of the tailstock relative to the frame.

10. The apparatus of claim 9 , wherein the frame includes a first rail and a second rail, the tailstock includes a first sliding block slidable along the first rail and a second sliding block slidable along the second rail, the clamp including a first clamp and a second clamp, the first clamp engaging the first rail and the second clamp engaging the second rail in the locked position.

11. A sling manufacturing apparatus for constructing a synthetic sling having a cover and a core with the core constructed of synthetic yarns, the apparatus comprising:

a frame having a first rail and a second rail, the frame defining a longitudinal frame axis;

a yarn feeder assembly associated with the frame;

a drive roller connected to the frame, the drive roller being drivable to draw yarn from the yarn feeder assembly;

a tailstock having a first sliding block slidable along the first rail and a second sliding block slidable along the second rail, the tailstock movably mounted to the frame, the tailstock movable relative to the frame parallel to the longitudinal frame axis;

an idler roller movably mounted to the tailstock, the idler roller movable relative to the tailstock parallel to the longitudinal frame axis;

an idler actuator secured to the tailstock and the idler roller, the idler actuator configured to move the idler roller from a loading position spaced at a first distance from the tailstock to a tensioned position spaced at a second distance from the tail stock, the first distance being greater than the second distance;

a first clamp and a second clamp connected to the tailstock, the clamps movable between a released position and a locked position, the first clamp engaging the first rail and the second clamp engaging the second rail in the locked position, the clamps engaging the frame in the locked position to resist movement of the tailstock relative to the frame; and

a clamp wheel rotatably mounted to the tailstock, the clamp wheel associated with the first and second clamps to move the first and second clamps to and between the released position and the locked position.

12. The apparatus of claim 1 , wherein the first shaft includes a bump stop, the bump stop limiting movement of the first shaft toward and into the first cylinder.