IP Library Granted Patent US 9,743,168
Granted Patent B2
US 9,743,168 · App. 15/063,327 · Granted Aug 22, 2017

Flexible earphone cover

Inventors: Jon Robert Kurtz (Loudon, TN); Bruce C. Nemec (Madison, WI); Jason R. Rohr (Palmyra, WI)
Assignee: Jon Robert Kurtz
H04R1/1016H04R1/105H04R1/1058H04R1/1091H04R1/12H04R25/652H04R1/1033H04R2420/07
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Quick Facts
Patent No.
US 9,743,168
App. No.
15/063,327
Granted
Aug 22, 2017
Kind
B2
Abstract

The flexible earphone cover has a flexible main body and a flexible ear cone that extends from the main body. The flexible main body is configured to substantially encase a portion of an earphone. The flexible main body defines an internal cavity for receiving the earphone. It also defines a first opening at a side of the cavity for receiving the earphone there-through. The flexible main body defines a second opening at a side of the cavity. The second opening is smaller than the first opening. Finally, the flexible main body defines a third opening at a side of the cavity. The third opening is smaller than the first opening and the second opening. The flexible ear cone defines a converging passageway from the second opening to an exit configured to direct sound into an ear canal of an ear of a user.

Claims (32)

1. A flexible earphone cover, comprising:

a flexible main body configured to substantially encase a portion of an earphone, wherein the flexible main body defines:

an internal cavity for receiving the earphone;

a first opening at a side of the cavity for receiving the earphone there-through;

a second opening at a side of the cavity, the second opening being smaller than the first opening; and

a third opening at a side of the cavity, the third opening being smaller than the first opening and the second opening, wherein the third opening is configured to pass sound from a hole in the earphone into the ear of the user, and wherein the main body defines no other holes therein;

a flexible ear cone extending from the main body, the flexible ear cone defining a converging passageway from the second opening to an exit configured to direct sound into an ear canal of a user.

2. The flexible earphone cover of claim 1 , wherein an angle between a longitudinal axis that extends through a center of the ear cone and a longitudinal axis that extends through a center of the first opening is between about 55 degrees and about 80 degrees.

3. The flexible earphone cover of claim 1 , wherein the third opening is configured to pass sound in a treble range of frequencies into the ear of the user.

4. The flexible earphone cover of claim 1 , wherein an entire outer surface of the earphone cover is substantially smooth with no sharp edges.

5. The flexible earphone cover of claim 1 , wherein the main body is configured not to cover any holes formed in the earphone.

6. The flexible earphone cover of claim 1 , wherein the third opening is formed at an opposite side of the main body to the first opening.

7. The flexible earphone cover of claim 6 , wherein the third opening offset from a longitudinal axis formed through the first opening.

8. The flexible earphone cover of claim 7 , wherein the third opening has a stadium shape.

9. The flexible earphone cover of claim 7 , wherein the third opening has a shape that matches the shape of a corresponding hole formed in the earphone.

10. The flexible earphone cover of claim 1 , wherein the main body and ear cone are integrally formed out of a material having a uniform thickness.

11. The flexible earphone cover of claim 1 , wherein the main body and ear cone are integrally formed out of a material having a thickness that is thicker near the first opening than the remainder of the main body and ear cone.

12. The flexible earphone cover of claim 1 , wherein the main body and ear cone are integrally formed out of a material having a thickness that is thinner near the first opening than the remainder of the main body and ear cone.

13. The flexible earphone cover of claim 1 , wherein the earphone cover is made from an injection molded flexible elastomer.

14. The flexible earphone cover of claim 1 , wherein the earphone cover is made from an elastomer that does not substantially lose its grip when wet.

15. The flexible earphone cover of claim 1 , wherein the earphone cover is made from an elastomer that is injection molded into an injection gate within the internal cavity.

16. The flexible earphone cover of claim 1 , wherein the first opening is an oval or oblong.

17. The flexible earphone cover of claim 1 , wherein the main body has a logo integrally formed therein.

18. A method of producing a flexible earphone cover comprising:

integrally forming a flexible main body and a flexible ear cone by injection molding a flexible elastomer to form:

(i) the main body defining:

an internal cavity for receiving an earphone;

a first opening at a side of the cavity for receiving the earphone there-through;

a second opening at a side of the cavity, the second opening being smaller than the first opening; and

a third opening at a side of the cavity, the third opening being smaller than the first opening and the second opening, wherein the third opening is configured to pass sound from a hole in the earphone into the ear of the user, and wherein the main body defines no other holes therein; and

(ii) the flexible ear cone that extends from the main body and defines a converging passageway from the second opening to an exit configured to direct sound into an ear canal of a user.

19. The flexible earphone cover of claim 1 , wherein the flexible main body is pulled behind a head of the earphone to remove wrinkles or blisters on a surface of the flexible earphone cover.

Continuity (2)
Continuation 14261294 · Apr 24, 2014
Related Publication 20160261945A1 · Sep 8, 2016