IP Library › Granted Patent US 10,008,731
Granted Patent B2
US 10,008,731 · App. 15/066,246 · Granted Jun 26, 2018

Ceria electrolyte for low-temperature sintering and solid oxide fuel cell using the same

Inventors: Kyoung Tae Lim (Daejeon, KR); Hee Lak Lee (Daejeon, KR); Hyeong Cheol Shin (Daejeon, KR); Choong Hwan Lee (Daejeon, KR); Byung Sub Kim (Daejeon, KR); Jae Hwa Choi (Daejeon, KR); Su Jeong Lee (Chungcheongnam-do, KR)
Assignee: KCERACELL CO., LTD.
H01M8/126H01M4/9033H01M8/1253H01M2008/1293H01M2300/0077Y02E60/525Y02P70/56
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Quick Facts
Patent No.
US 10,008,731
App. No.
15/066,246
Granted
Jun 26, 2018
Kind
B2
Abstract

Disclosed is a ceria electrolyte for a solid oxide fuel cell, which is a ceria (CeO 2 ) electrolyte configured such that either gadolinium (Gd) or samarium (Sm) is co-doped with ytterbium (Yb) and bismuth (Bi), wherein Bi is doped in an amount of 0.5 to 5 mol %, thus exhibiting low-temperature sintering properties.

Claims (27)

1. A ceria (CeO 2 ) electrolyte for low-temperature sintering, suitable for use in a solid oxide fuel cell, comprising:

gadolinium (Gd), ytterbium (Yb), and bismuth (Bi), which are simultaneously co-doped to exhibit a sintering density of 95% or more at a sintering temperature of 1200° C.,

wherein the ceria (CeO 2 ) electrolyte being simultaneously co-doped with Gd, the Yb, the Bi has an average cation radius of 0.98 to 0.99 Å and a composition of Chemical Formula 1 below:

Gd x Yb y Bi z Ce 1-x-y-z O 2−δ   [Chemical Formula 1]

 0.05≤X≤0.15, 0.005≤Y≤0.05, 0.005≤Z≤0.05, 0.06≤X+Y+≤0.25, δ=(X+Y+Z)/2.

2. A solid oxide fuel cell, comprising:

an anode;

a zirconia electrolyte, formed through co-sintering with the anode;

a ceria buffer layer, formed by coating a surface of the zirconia electrolyte with the ceria electrolyte of claim 1 and performing thermal treatment at 1100 to 1200° C.; and

a cathode, formed through coating and thermal treatment on a surface of the ceria buffer layer.

3. The solid oxide fuel cell of claim 2 , wherein the zirconia electrolyte is a fluorite-type stabilized zirconia-based electrolyte and has a composition of Chemical Formula 3 below:

(Re 2 O 3 ) x (ZrO 2 ) 1-x   [Chemical Formula 3]

Re=at least one element selected from among Y, Sc, Yb, Ce, Gd, and Sm, 0.04≤X≤0.11.

4. The solid oxide fuel cell of claim 2 , wherein the cathode comprises a mixed conductor having a perovskite (ABO 3 )-based crystal structure with both electronic and oxygen ionic conductivities, and has a composition of Chemical Formula 4 below:

ABO 3   [Chemical Formula 4]

A=at least one element selected from among La, Sm, Pr, Ba, Sr, and Ca

B=at least one element selected from among Fe, Co, Ni, and Cu

A and B have a content ratio of 0.95≤A/B≤1.

5. The solid oxide fuel cell of claim 2 , wherein the cathode comprises a mixed conductor having a double-layer perovskite (ABC 2 O 5+δ )-based crystal structure with both electronic and oxygen ionic conductivities, and has a composition of Chemical Formula 5 below:

ABC 2 O 5+δ   [Chemical Formula 5]

A=at least one element selected from among La, Sm, Nd, and Pr

B=at least one element selected from among Ba, Sr, and Ca

C=at least one element selected from among Co, Fe, Ni, Cu, and Mn.

6. The solid oxide fuel cell of claim 2 , wherein the cathode comprises 50 to 70 wt % of a mixed conductor having a perovskite (ABO 3 )-based crystal structure or a mixed conductor having a double-layer perovskite (ABC 2 O 5+δ )-based crystal structure and 30 to 50 wt % of a ceria-based electrolyte.

7. The solid oxide fuel cell of claim 2 , wherein the anode comprises 30 to 50 wt % of a fluorite-type stabilized zirconia-based electrolyte and 50 to 70 wt % of NiO.

8. The solid oxide fuel cell of claim 2 , wherein the solid oxide fuel cell has a unit cell configuration of an anode-supported cell (ASC), an electrolyte-supported cell (ESC), a metal-supported cell (MSC), or a segmented-type cell.

9. The solid oxide fuel cell of claim 8 , wherein a unit cell is provided in a planar-type, tubular-type or flat-tube-type form.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2016
From: LIM, KYOUNG TAE; LEE, HEE LAK; SHIN, HYEONG CHEOL; LEE, CHOONG HWAN; KIM, BYUNG SUB; CHOI, JAE HWA; LEE, SU JEONG
To: KCERACELL CO., LTD.
Reel/Frame 037945/0994 →
Priority Claims (4)
KR 10-2015-0121105 · Aug 27, 2015 · national
KR 10-2015-0145048 · Oct 19, 2015 · national
KR 10-2015-0169879 · Dec 1, 2015 · national
KR 10-2015-0169889 · Dec 1, 2015 · national
Continuity (1)
Related Publication 20170062855A1 · Mar 2, 2017