IP Library Granted Patent US 9,696,628
Granted Patent B2
US 9,696,628 · App. 15/067,951 · Granted Jul 4, 2017

Pattern forming method

Inventors: Yusuke Kasahara (Kanagawa, JP); Hideki Kanai (Kanagawa, JP)
Assignee: Kabushiki Kaisha Toshiba
G03F7/40B81C1/00031G03F7/002G03F7/0035G03F7/11G03F7/165G03F7/2016H01L21/0271H01L21/0273H01L21/02118H01L21/02318H01L21/033H01L21/0337H01L21/31058H01L21/31144B81C2201/0149
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Quick Facts
Patent No.
US 9,696,628
App. No.
15/067,951
Granted
Jul 4, 2017
Kind
B2
Abstract

According to one embodiment, a pattern forming method includes forming a resist pattern on an under-layer, forming a recessed portion in the under-layer by etching the under-layer using the resist pattern as a mask, slimming the resist pattern, forming a neutral layer having an affinity for first and second polymers on a region of the under-layer not covered with the slimmed resist pattern, forming a block copolymer film containing the first polymer and the second polymer on the slimmed resist pattern and the neutral layer, and forming a microphase separation pattern comprising a first portion formed of the first polymer and a second portion formed of the second polymer by applying microphase separation processing to the block copolymer film.

Claims (30)

1. A pattern forming method comprising:

forming an under-layer on a substrate including a semiconductor substrate;

forming a resist film on the under-layer;

forming a resist pattern by patterning the resist film,

forming a recessed portion in the under-layer by etching the under-layer using the resist pattern as a mask;

slimming the resist pattern after forming the recessed portion in the under-layer;

forming a neutral layer having an affinity for a first polymer and an affinity for a second polymer on a region of the under-layer not covered with the slimmed resist pattern;

forming a block copolymer film containing the first polymer and the second polymer on the slimmed resist pattern and the neutral layer;

forming a microphase separation pattern comprising a first portion formed of the first polymer and a second portion formed of the second polymer by applying microphase separation processing to the block copolymer film; and

removing one of the first portion and the second portion.

2. The method of claim 1 , wherein

the first portion and the second portion are arranged in an alternating manner.

3. The method of claim 1 , wherein the first portion is provided on the slimmed resist pattern.

4. The method of claim 1 , wherein a surface of the slimmed resist pattern has a higher affinity for the first polymer than the second polymer.

5. The method of claim 1 , wherein slimming the resist pattern is performed using a gas containing at least one of an oxygen gas, a nitrogen gas, a hydrogen gas, an argon gas, a helium gas and a hydrogen bromide gas.

6. The method of claim 1 , wherein slimming the resist pattern is performed using a gaseous mixture of an oxygen gas and at least one of a nitrogen gas, a hydrogen gas, an argon gas, a helium gas and a hydrogen bromide gas.

7. The method of claim 1 further comprising applying processing which increases an affinity for the first polymer to a surface of the slimmed resist pattern.

8. The method of claim 7 , wherein the processing includes depositing a predetermined substance on the surface of the slimmed resist pattern.

9. The method of claim 8 , wherein the predetermined substance contains carbon and fluorine.

10. The method of claim 1 , wherein the first polymer is polymethyl methacrylate (PMMA) and the second polymer is polystyrene (PS).

11. The method of claim 1 , wherein forming the microphase separation pattern includes applying thermal processing to the block copolymer film.

12. The method of claim 1 , wherein the resist pattern is formed of a negative resist.

13. The method of claim 1 , wherein removing the one of the first portion and the second portion includes forming a line-and-space pattern.

14. The method of claim 1 , wherein the resist pattern is a line-and-space pattern.

15. The method of claim 1 , wherein a pitch of the resist pattern is two or more integral multiple of a pitch of a block copolymer constituting the block copolymer film.

16. The method of claim 1 , wherein a line width of the slimmed resist pattern is an integral multiple of a half-pitch of a block copolymer constituting the block copolymer film.

17. The method of claim 1 , wherein a line width of the resist pattern is two or more integral multiple of a half-pitch of a block copolymer constituting the block copolymer film.

18. The method of claim 1 , wherein a space width of the resist pattern is two or more integral multiple of a half-pitch of a block copolymer constituting the block copolymer film.

19. The method of claim 1 , wherein a line width of the resist pattern is three or more odd multiple of a half-pitch of a block copolymer constituting the block copolymer film.

20. The method of claim 1 , wherein a line width of the resist pattern is two or more even multiple of a half-pitch of a block copolymer constituting the block copolymer film.

Assignments (4)
MERGER Recorded Jan 31, 2020
From: TOSHIBA MEMORY CORPORATION; K.K PANGEA
To: TOSHIBA MEMORY CORPORATION
Reel/Frame 051679/0042 →
DE-MERGER Recorded Jan 31, 2020
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA MEMORY CORPORATION
Reel/Frame 051762/0119 →
CHANGE OF NAME AND ADDRESS Recorded Jan 31, 2020
From: TOSHIBA MEMORY CORPORATION
To: KIOXIA CORPORATION
Reel/Frame 051762/0197 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2016
From: KASAHARA, YUSUKE; KANAI, HIDEKI
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 038910/0315 →
Priority Claims (1)
JP 2015-179535 · Sep 11, 2015 · national
Continuity (1)
Related Publication 20170076940A1 · Mar 16, 2017