Multi-fluid precision calibration pressure source
A pressure calibration device can include certain features that allow it to be used with a variety of hydraulic and pneumatic systems. A pressure calibration device can be configured to provide pressure or vacuum, and can have a mode selector for selecting to provide pressure or vacuum. A pressure calibration device can have a volume adjuster configured to modify pressures for hydraulic or pneumatic systems. A pressure calibration device can have a pressure release valve and a bleed valve for adjusting pressure values.
1. A portable calibration pressure device for use with either hydraulic or pneumatic systems, said calibration pressure device comprising: a pump; a manifold fluidly connected to the pump; and a volume adjuster comprising: a primary knob with a central bore, at least a portion of the central bore having internal threading; a volume adjuster housing defining a cylindrical cavity, at least a portion of the volume adjuster housing having external threading engaging the internal threading of the central bore, the volume adjuster housing having a first port that fluidly connects to the pump and a second port that fluidly connects to the manifold; a primary piston positioned at least partially within the cylindrical cavity and coupled to the primary knob, the primary piston having a central channel; a secondary piston positioned at least partially within the central channel of the primary piston, the secondary piston and primary piston blocking an end of the cylindrical cavity to form a chamber that fluidly communicates with the first port and the second port; and a secondary knob mechanically connected to the secondary piston; wherein rotating the primary knob moves the primary knob, the primary piston, and the secondary piston relative to the volume adjuster housing; and wherein rotating the secondary knob moves the secondary piston relative to the primary knob, the primary piston, and the volume adjuster housing.
2. The calibration pressure device of claim 1 , wherein the pump is a hand pump.
3. The calibration pressure device of claim 1 , further comprising a differential screw with a distal section threadedly connected to an internal bore of the secondary piston, a central section threadedly connected to the central channel of the primary piston, and a proximal section that is mechanically connected to the secondary knob.
4. The calibration pressure device of claim 3 , wherein the threading on the distal section of the differential screw has a smaller thread diameter than the threading on the central section of the differential screw.
5. The calibration pressure device of claim 3 , wherein the threading on the distal section of the differential screw has a different pitch than the threading on the central section of the differential screw.
6. The calibration pressure device of claim 1 , wherein the secondary knob has a non-circular central bore and a portion of the secondary piston has a non-circular cross section configured to fit within the non-circular central bore of the secondary knob.
7. The calibration pressure device of claim 1 , further comprising a hollow plunger positioned between the primary piston and the secondary piston.
8. The calibration pressure device of claim 7 , wherein the secondary piston has external threading configured to engage internal threading of the hollow plunger.
9. The calibration pressure device of claim 7 , further comprising a cylindrical insert positioned between the secondary piston and the hollow plunger, the cylindrical insert having external threading configured to engage internal threading of the hollow plunger, and having internal threading configured to engage external threading of the secondary piston.
10. The calibration pressure device of claim 1 , further comprising a pressure relief valve (PRV) comprising:
a PRV housing comprising:
a first PRV port configured to fluidly communicate with the manifold;
a second PRV port configured to fluidly communicate with a reservoir that is in fluid communication with the pump; and
a channel connecting the first PRV port and the second PRV port;
a plunger positioned in the PRV housing, the plunger having a first end and a second end, the first end comprising a sealing tip that comprises a lumen; and
a biasing element configured to bias the plunger toward a position in which the plunger engages a sealing surface of the sealing tip with an opening to the channel, thereby inhibiting fluid communication between the first PRV port and the second PRV port.
11. The calibration pressure device of claim 10 , further comprising bleed valve unit comprising:
a bleed valve needle extending through the plunger, the bleed valve needle having a distal tip configured to seal within the lumen of the sealing tip; and
a handle coupled to a proximal end of the bleed valve needle;
wherein the device is configured such that:
rotating the handle in a first direction moves the distal tip of the bleed valve needle into the central lumen of the sealing tip to facilitate sealing the lumen; and
rotating the handle in a second direction moves the distal tip of the bleed valve needle away from the lumen of the sealing tip.
12. The calibration pressure device of claim 1 , wherein the primary piston is threadably engaged with the volume adjuster housing with a primary thread type.
13. The calibration pressure device of claim 12 , wherein the secondary piston is threadably engaged with the primary piston with a secondary thread type, the secondary thread type having a pitch that is less than a pitch of the primary thread type.
14. The calibration pressure device of claim 1 , wherein the primary piston and the secondary piston together form a movable boundary of the chamber.
15. The calibration pressure device of claim 14 , wherein, in response to rotating the primary knob, the primary piston and the secondary piston move relative to the housing, thereby varying a volume of the chamber.
16. The calibration pressure device of claim 1 , wherein the device is configured such that, when the system is operating under pressure, the secondary knob is rotatable with less torque than the torque needed to rotate the primary knob.
17. The calibration pressure device of claim 1 , wherein the primary piston and the secondary piston are concentrically arranged with each other along a common longitudinal axis.
18. The calibration pressure device of claim 1 , wherein the device is configured such that the secondary piston rotates relative to the primary piston.
19. The calibration pressure device of claim 1 , wherein the device is configured such that the secondary piston does not rotate relative to the primary piston.
20. The calibration pressure device of claim 1 , wherein the secondary knob has a smaller outside diameter than an outside diameter of the primary knob.
21. The calibration pressure device of claim 1 , wherein the secondary knob protrudes outwardly from the primary knob.