IP Library Patent Application 15099239
Patent Application
App. No. 15/099,239

PERFORATED SHEETS OF GRAPHENE-BASED MATERIAL

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Patent No.
US None
App. No.
15/099,239
Abstract

Perforated sheets of graphene-based material having a plurality of perforations are provided. The perforated sheets may include perforated single layer graphene. The perforations may be located over greater than 10% of said area of said sheet of graphene-based material and the mean pore size of the perforations selected from the range of 0.3 nm to 1 μm. Methods for making the perforated sheets are also provided.

Claims (56)

1 . A perforated sheet of graphene-based material having an area and comprising:

a perforated single layer of graphene;

a plurality of perforations in the single layer of graphene located over greater than 10% of the area of the single layer of graphene, the perforations having a mean pore size selected form the range of 0.3 nm to 1 μm;

wherein the perforations are characterized by a density of perforations selected from the range of 2/nm 2 to 1/μm 2 ; and,

wherein the perforated area corresponds to 0.1% or greater of said area of said sheet of graphene-based material.

2 . The perforated sheet of graphene-based material of claim 1 , wherein the perforations are characterized by a distribution of pores with a dispersion characterized by a coefficient of variation of 0.1 to 2.

3 . The perforated sheet of graphene-based material of claim 2 , wherein said single layer graphene is characterized by an average size domain for long range order greater than or equal to 1 μm.

4 . The perforated sheet of graphene-based material of claim 1 , wherein said single layer graphene has an extent of disorder characterized long range lattice periodicity on the order of 1 micrometer.

5 . The perforated sheet of graphene-based material of claim 1 , wherein the perforated graphene-based material does not exhibit long range order.

6 . The perforated sheet of graphene-based material of claim 1 , wherein at least one lateral dimension of the single layer of graphene is from 10 nm to 10 cm.

7 . The perforated sheet of graphene-based material of claim 6 , wherein the single layer graphene comprises at least two surfaces and greater than 10% and less than 80% of said surfaces of said single layer graphene is covered by said non-graphenic carbon-based material.

8 . The perforated sheet of graphene-based material of claim 7 , wherein said non-graphenic carbon-based material is in physical contact with at least one of the surfaces of said single layer graphene.

9 . A perforated sheet of graphene-based material comprising:

a perforated single layer graphene having a plurality of perforations characterized in that the perforations are located over greater than 10% of said area of said sheet of graphene-based material and the mean pore size of the perforations is selected from the range of 0.3 nm to 1 μm.

10 . A perforated sheet of graphene-based material, the graphene-based material comprising:

a single layer graphene;

a plurality of perforations in the single layer graphene characterized in that the perforations are located over greater than 10% of said area of said sheet of graphene-based material and the mean pore size of the perforations is selected from the range of 0.3 nm to 1 μm.

11 . The perforated sheet of graphene-based material of claim 10 , wherein the perforations are characterized by a distribution of pores with a dispersion characterized by a coefficient of variation of 0.1 to 2.

12 . The perforated sheet of graphene-based material of claim 9 , wherein the coefficient of variation of the pore size is 0.5 to 2.

13 . The perforated sheet of graphene-based material of claim 9 , wherein the coefficient of variation of the pore size is 0.1 to 0.5.

14 . The perforated sheet of graphene-based material of claim 11 , wherein the perforations are characterized by a density of perforations selected from the range of 2/nm 2 to 1/μm 2 .

15 . The perforated sheet of graphene-based material of claim 14 , wherein the perforated area corresponds to 0.1% or greater of said area of said sheet of graphene-based material.

16 . The sheet of graphene-based material of claim 15 wherein the perforations are characterized by an average area of said perforations selected from the range of 0.2 nm 2 to 0.25 μm 2 .

17 . The perforated sheet of graphene-based material of claim 9 , wherein said single layer graphene is characterized by an average size domain for long range order greater than or equal to 1 μm.

18 . The perforated sheet of graphene-based material of claim 9 wherein said single layer graphene has an extent of disorder characterized long range lattice periodicity on the order of 1 micrometer.

19 . The perforated sheet of graphene-based material of claim 9 , wherein said single layer graphene has an extent of disorder characterized by less than 1% content of lattice defects.

20 . The perforated sheet of graphene-based material of claim 9 , wherein the crystal lattice of the single layer graphene is disrupted over the scale of 1 nm to 10 nm.

21 . The perforated sheet of graphene-based material of claim 10 , wherein the perforated graphene-based material does not exhibit long range order.

22 . The perforated sheet of graphene-based material of claim 21 , wherein the thickness of the sheet is from 0.3 nm to 10 nm.

23 . The perforated sheet of graphene-based material of claim 22 , wherein at least one lateral dimension of the sheet is from 10 nm to 10 cm.

24 . The perforated sheet of graphene-based material of claim 9 , further comprising a non-graphenic carbon-based material provided on said single layer graphene.

25 . The perforated sheet of graphene-based material of claim 24 , wherein the single layer graphene comprises at least two surfaces and greater than 10% and less than 80% of said surfaces of said single layer graphene is covered by said non-graphenic carbon-based material.

26 . The perforated sheet of graphene-based material of claim 24 , wherein said non-graphenic carbon-based material is in physical contact with at least one of the surfaces of said single layer graphene.

27 . The perforated sheet of graphene-based material of claim 24 , wherein said non-graphenic carbon-based material does not exhibit long range order.

28 . The perforated sheet of graphene-based material of claim 24 , wherein said non-graphenic carbon-based material has an elemental composition comprising carbon, hydrogen and oxygen.

29 . The perforated sheet of graphene-based material of claim 24 , wherein said non-graphenic carbon-based material has a molecular composition comprising amorphous carbon, one or more hydrocarbons, oxygen containing carbon compounds, nitrogen containing carbon compounds or any combination of these.

30 . The perforated sheet of graphene-based material of claim 24 , wherein said non-graphenic carbon-based material comprises 10% to 100% carbon.

31 . The perforated sheet of graphene-based material of claim 24 , wherein said non-graphenic carbon-based material further comprises non-carbon elements.

32 . The perforated sheet of graphene-based material of claim 31 , wherein said non-carbon elements are selected from the group consisting of hydrogen, oxygen, silicon, copper and iron.

33 . The perforated sheet of graphene-based material of claim 31 , wherein said non-graphenic carbon-based material is characterized by substantially limited mobility.

34 . The perforated sheet of graphene-based material of claim 31 , wherein said non-graphenic carbon-based material is substantially nonvolatile.

35 . A method for perforating a sheet of graphene-based material, said method comprising:

positioning said sheet of graphene-based material comprising a single layer graphene having at least two surfaces; and a non-graphenic carbon-based material provided on said single layer graphene; wherein greater than 10% and less than 80% of said surfaces of said single layer graphene is covered by said non-graphenic carbon-based material; and

exposing the sheet of graphene-based material to ions characterized by an ion energy ranging from 10 eV to 100 keV and fluence ranging from 1×10 13 ions/cm 2 to 1×10 21 ions/cm 2 .

36 . The method of claim 35 , wherein the ions are provided by an ion flood source.

37 . The method of claim 35 , wherein the ions are noble gas ions.

38 . The method of claim 35 , wherein the ions are selected from the group consisting of Xe + ions, Ne + ions, or Ar + ions.

39 . The method of claim 38 , wherein the ion energy ranges from 5 keV to 50 keV and the ion dose ranges from 5×10 14 ions/cm 2 to 5×10 15 ions/cm 2 .

40 . The method of claim 38 , wherein the sheet of graphene-based material is exposed to the ions in an environment comprising partial pressure of 5×10 −4 torr to 5×10 −5 torr of oxygen, nitrogen or carbon dioxide at a total pressure of 10 −3 torr to 10 −5 torr.

41 . The method of claim 38 , wherein the ion energy ranges from ion energy ranging from 100 eV to 1000 eV and the ion dose ranges from 1×10 13 ions/cm 2 to 1×10 14 ions/cm 2 .

42 . The method of claim 35 , wherein the ions are helium ions.

43 . The method of claim 42 , wherein the ion energy ranges from ion energy ranging from 1 keV to 40 keV and the ion dose ranges from 1×10 19 ions/cm 2 to 1×10 21 ions/cm 2 .

44 . A method for perforating a sheet of graphene-based material, said method comprising:

positioning said sheet of graphene-based material comprising a single layer graphene having at least two surfaces; and a non-graphenic carbon-based material provided on said single layer graphene; wherein greater than 10% and less than 80% of said surfaces of said single layer graphene is covered by said non-graphenic carbon-based material; and

exposing said sheet of graphene-based material to ultraviolet radiation and an oxygen containing gas at an irradiation intensity from 10 to 100 mW/cm 2 at a distance of 6 mm for a time from 60 to 1200 sec.

45 . The method of claim 44 , wherein the oxygen containing gas is air at atmospheric pressure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2017
From: SINTON, STEVEN W.; SWETT, JACOB L.; SIMON, SARAH M.; BEDWORTH, PETER V.; HEISE, SCOTT E.
To: LOCKHEED MARTIN CORPORATION
Reel/Frame 043647/0051 →