IP Library Granted Patent US 10,213,746
Granted Patent B2
US 10,213,746 · App. 15/099,410 · Granted Feb 26, 2019

Selective interfacial mitigation of graphene defects

Inventors: Han Liu (Timonium, MD); Sarah M. Simon (Baltimore, MD); Steven Lloyd Sinsabaugh (Abingdon, MD)
Assignee: Lockheed Martin Corporation
B01D65/108B01D67/0023B01D69/125B01D71/021B01D2323/21B01D2323/28
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Quick Facts
Patent No.
US 10,213,746
App. No.
15/099,410
Granted
Feb 26, 2019
Kind
B2
Abstract

A method for the repair of defects in a graphene or other two-dimensional material through interfacial polymerization.

Claims (71)

1. A method comprising:

disposing a first reactant on a first side of a two-dimensional material including defects;

disposing a second reactant on a second side of the two-dimensional material such that the first reactant and second reactant undergo a polymerization reaction and form polymer regions filling the defects; and

after the polymerization reaction forms the polymer regions, adhering the polymer regions to a support structure.

2. The method of claim 1 , wherein adhering the polymer regions to the support structure comprises forming covalent bonds between the polymer regions and the support structure.

3. The method of claim 1 , wherein the adhering the polymer regions to the support structure comprises forming molecular entanglement between the polymer regions and the support structure.

4. The method of claim 1 , further comprising adhering a polymer handling region formed along at least a portion of an edge of the two-dimensional material to the support structure.

5. The method of claim 1 , wherein the two-dimensional material comprises graphene.

6. The method of claim 1 , wherein the support structure is a porous support structure.

7. The method of claim 1 , wherein the polymer regions have a thickness in the range of 3 nm to 100 μm.

8. The method of claim 1 , wherein the polymer regions are biocompatible or bio-inert.

9. The method of claim 1 , further comprising treating the support structure to enhance adhesion between the polymer regions and the support structure.

10. The method of claim 1 , wherein the polymer regions are adhered to the support structure such that a distance between adjacent polymer regions is less than a length of the two-dimensional material between the adjacent polymer regions.

11. The method of claim 1 , wherein the polymer regions are adhered to the support structure such that folds are formed in the two-dimensional material.

12. A method comprising:

forming holes in a two-dimensional material including defects;

disposing a first reactant on a first side of the two-dimensional material;

disposing a second reactant on a second side of the two-dimensional material such that the first reactant and second reactant undergo a polymerization reaction and form polymer regions filling the defects and holes; and

adhering the polymer regions to a support structure.

13. The method of claim 12 , wherein the ratio of the area of the holes to the area of the two-dimensional material is in the range of 5% to 50%.

14. The method of claim 12 , wherein the polymer regions have a thickness in the range of 3 nm to 100 μm.

15. The method of claim 12 , wherein the holes are randomly distributed across the two-dimensional material.

16. The method of claim 12 , wherein the holes are arranged in a periodic array.

17. The method of claim 12 , wherein the polymer regions are adhered to the support structure such that a distance between adjacent polymer regions is less than a length of the two-dimensional material between the adjacent polymer regions.

18. The method of claim 12 , wherein the polymer regions are adhered to the support structure such that folds are formed in the two-dimensional material.

19. A method comprising:

forming pores in a two-dimensional material including defects, wherein the defects have a size greater than 15 nm, and the pores have a size that is less than the size of the defects;

disposing a first reactant on a first side of the two-dimensional material; and

disposing a second reactant on a second side of the two-dimensional material such that the first reactant and second reactant undergo a polymerization reaction and form polymer regions filling the defects;

wherein the pores are not filled by the polymer regions.

20. The method of claim 19 , wherein at least one of the first reactant and the second reactant comprises a dendrimer.

21. The method of claim 19 , further comprising applying an electric potential to the two-dimensional material to attract the first reactant and the second reactant to the defects in the graphene material.

22. The method of claim 19 , further comprising heating the first reactant and the second reactant to increase a rate of diffusion thereof and increase a rate of the polymerization reaction.

23. The method of claim 19 , wherein the first reactant is ionic, the second reactant is ionic, and the first and second reactants have opposite charges.

24. The method of claim 19 , further comprising forming holes in the two-dimensional material with a size greater than the size of the pores, such that the holes are filled by polymer regions formed during the polymerization reaction.

25. A method comprising:

disposing a first reactant on a first side of a two-dimensional material and extending beyond at least a portion of an edge of the two-dimensional material;

disposing a second reactant on a second side of the two-dimensional material and extending beyond the at least a portion of the edge of the two-dimensional material;

wherein the first reactant and second reactant undergo a polymerization reaction and form a polymer handling region at least a portion of the edge of the two-dimensional material.

26. The method of claim 25 , wherein the polymer handling region extends along the entire circumference of the two-dimensional material.

27. The method of claim 25 , wherein the polymer handling region extends from the at least a portion of the edge of the two-dimensional material for a distance of at least about 1 mm.

28. The method of claim 25 , wherein the polymer handling region has a thickness in the range of 3 nm to 100 μm.

29. A method comprising:

disposing a first reactant on a first side of a two-dimensional material containing defects;

disposing a second reactant on a second side of the two-dimensional material such that the first reactant and second reactant undergo a polymerization reaction and form polymer regions filling the defects; and

forming pores in the two-dimensional material by impacting the two-dimensional material with nanoparticles.

30. The method of claim 29 , wherein the nanoparticles have an energy of 2 keV to 500 keV per nanoparticle.

31. The method of claim 29 , wherein the nanoparticles have a size of 2 nm to 50 nm.

32. The method of claim 29 , wherein the size of the pores is from 1 nm to 100 nm.

33. The method of claim 29 , wherein the fluence of the nanoparticles is 1×10 8 to 1×10 12 nanoparticles/cm 2 .

34. The method of claim 29 , wherein the two-dimensional material comprises graphene.

35. A method comprising:

forming pores in a two-dimensional material including defects by impacting the two-dimensional material with nanoparticles;

disposing a first reactant on a first side of the two-dimensional material; and

disposing a second reactant on a second side of the two-dimensional material such that the first reactant and second reactant undergo a polymerization reaction and form polymer regions filling the defects;

wherein the pores are not filled by the polymer regions.

36. The method of claim 35 , wherein the nanoparticles have an energy of 2 keV to 500 keV per nanoparticle.

37. The method of claim 35 , wherein the nanoparticles have a size of 2 nm to 50 nm.

38. The method of claim 35 , wherein the size of the pores is from 1 nm to 100 nm.

39. The method of claim 35 , wherein the fluence of the nanoparticles is 1×10 8 to 1×10 12 nanoparticles/cm 2.

40. The method of claim 35 , wherein the two-dimensional material comprises graphene.

41. A membrane assembly, comprising:

a two-dimensional material including polymer regions that extend through defects in the two-dimensional material; and

a support structure,

wherein the two-dimensional material is adhered to the support structure via the polymer regions, and the polymer regions prevent fluid flow through the defects.

42. The membrane assembly of claim 41 , wherein the two-dimensional material comprises graphene.

43. The membrane assembly of claim 41 , wherein the membrane assembly is biocompatible or bio-inert.

44. The membrane assembly of claim 41 , wherein the polymer regions have a thickness of 3 nm to 500 nm.

45. The membrane assembly of claim 41 , wherein the polymer regions are adhered to the support structure through at least one of covalent bonds and molecular entanglement.

46. The membrane assembly of claim 41 , wherein the polymer regions are adhered to the support structure such that a distance between adjacent polymer regions is less than a length of the two-dimensional material between the adjacent polymer regions.

47. The membrane assembly of claim 41 , wherein the polymer regions are adhered to the support structure such that folds are formed in the two-dimensional material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2016
From: LIU, HAN; SIMON, SARAH M.; SINSABAUGH, STEVEN L.
To: LOCKHEED MARTIN CORPORATION
Reel/Frame 040373/0616 →
Continuity (1)
Related Publication 20170296976A1 · Oct 19, 2017