IP Library Patent Application 15099447
Patent Application
App. No. 15/099,447

HEALING OF THIN GRAPHENIC-BASED MEMBRANES VIA CHARGED PARTICLE IRRADIATION

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Patent No.
US None
App. No.
15/099,447
Abstract

A method of forming a membrane is described. A graphenic-based membrane is formed on a growth substrate, where the graphenic-based membrane have one or more layers of graphenic-based material. The graphenic-based membrane is removed from the growth substrate. A region of the graphenic-based membrane having intrinsic or native defects is identified. The region of the graphenic-based membrane is irradiated with charged particles while introducing carbonaceous material on a surface of the one or more layers of graphenic-based material to heal the intrinsic or native defects.

Claims (78)

1 . A method of forming a membrane, comprising:

forming a graphenic-based membrane on a growth substrate, the graphenic-based membrane having one or more layers of graphenic-based material;

removing the graphenic-based membrane from the growth substrate;

identifying a region of the graphenic-based membrane having intrinsic or native defects; and

irradiating the region of the graphenic-based membrane with charged particles while introducing carbonaceous material on a surface of the one or more layers of graphenic-based material to heal the intrinsic or native defects.

2 . The method of claim 1 , wherein the graphenic-based membrane is a graphene-based membrane.

3 . A method of forming a membrane, comprising:

forming a graphenic-based membrane on a growth substrate, the graphenic-based membrane having one or more layers of graphenic-based material, and carbonaceous material on a surface of the one or more layers of graphenic-based material;

removing the graphenic-based membrane from the growth substrate;

identifying a region of the graphenic-based membrane having intrinsic or native defects; and

irradiating the region of the graphenic-based membrane with charged particles to heal the intrinsic or native defects.

4 . The method of claim 3 , wherein the graphenic-based membrane is a graphene-based membrane.

5 . The method of claim 3 , further comprising performing a conditioning treatment on the graphenic-based membrane while the graphenic-based membrane is on the growth substrate.

6 . The method of claim 5 , wherein the performing a conditioning treatment comprises an ion beam treatment of an initial graphenic-based membrane,

7 . The method of claim 6 , wherein the irradiating the region of the graphenic-based membrane with charged particles is performed after performing the conditioning treatment.

8 . The method of claim 3 , wherein the graphenic-based membrane comprises a plurality of selectively introduced perforations in addition to the intrinsic or native defects.

9 . The method of claim 8 , wherein the selectively introduced perforations have a first characteristic size, and the region includes intrinsic or native defects of a second characteristic size larger than the first characteristic size.

10 . The method of claim 9 , wherein the irradiating the region of the graphenic-based membrane with charged particles comprises:

identifying the region based on the intrinsic or native defects of a second characteristic size larger than the first characteristic size; and

scanning a charged particle beam over the identified region.

11 . A method of forming a membrane, comprising:

producing a graphenic-based membrane having one or more layers of graphenic-based material, the graphenic-based membrane having intrinsic or native defects in a region; and

irradiating the region of the graphenic-based membrane with charged particles while introducing carbonaceous material on a surface of the one or more layers of graphenic-based material to heal the intrinsic or native defects.

12 . The method of claim 11 , wherein the graphenic-based membrane is a graphene-based membrane.

13 . A method of forming a membrane, comprising:

producing a graphenic-based membrane having one or more layers of graphenic-based material, and carbonaceous material on a surface of the one or more layers of graphenic-based material, the graphenic-based membrane having intrinsic or native defects in a region; and

irradiating the region of the graphenic-based membrane with charged particles to heal the intrinsic or native defects.

14 . The method of claim 13 , wherein the intrinsic or native defects comprise at least one of lattice anomalies, pores, tears, cracks or wrinkles.

15 . The method of claim 13 , wherein the intrinsic or native defects comprise tears.

16 . The method of claim 13 , wherein the irradiating the region of the graphenic-based membrane comprises irradiating with charged particles having an ion energy ranging from 50 eV to 40 keV, and a flux ranging from 10 10 ions/cm 2 /s to 10 17 ions/cm 2 /s.

17 . The method of claim 13 , wherein the irradiating the region of the graphenic-based membrane comprises irradiating with one of a broad beam or a flood source.

18 . The method of claim 13 , wherein the producing a graphenic-based membrane comprises:

forming an initial graphenic-based membrane on a growth substrate;

removing the initial graphenic-based membrane from the growth substrate; and

positioning the removed graphenic-based membrane on a support substrate.

19 . The method of claim 17 , wherein the producing a graphenic-based membrane further comprises performing a conditioning treatment on the initial graphenic-based membrane while the initial graphenic-based membrane is on the growth substrate.

20 . The method of claim 19 , wherein the performing a conditioning treatment comprises an ion beam treatment of the initial graphenic-based membrane,

21 . The method of claim 20 , wherein the irradiating the region of the graphenic-based membrane with charged particles is performed after performing the conditioning treatment.

22 . The method of claim 19 , wherein the conditioning treatment is a treatment selected from the group consisting of a thermal treatment, a UV-oxygen treatment, and ion beam treatment, or combinations thereof.

23 . The method of claim 18 , wherein the forming an initial graphenic-based membrane comprises a chemical vapor deposition technique.

24 . The method of claim 18 , wherein the irradiating the region of the graphenic-based membrane with charged particles is performed while the removed graphenic-based membrane is on the support substrate.

25 . The method of claim 13 , wherein the charged particles comprise a noble gas. Ga, Au. Bi, or C60.

26 . The method of claim 25 , wherein the charged particles comprise helium.

27 . The method of claim 13 , wherein the carbonaceous material comprises amorphous carbon.

28 . The method of claim 13 , wherein the carbonaceous material is a material selected from the group consisting of amorphous carbon, one or more hydrocarbons, oxygen containing carbon compounds, nitrogen containing carbon compounds, or any combination thereof.

29 . The method of claim 13 , wherein the graphenic-based membrane comprises multilayer graphene material.

30 . The method of claim 29 , wherein the multilayer graphene material comprises between about 10 and 20 graphene material layers.

31 . A method of forming a membrane, comprising:

producing a graphenic-based membrane having one or more layers of graphenic-based material;

identifying a region of the graphenic-based membrane having intrinsic or native defects;

irradiating the identified region of the graphenic-based membrane with charged particles while introducing carbonaceous material on a surface of the one or more layers of graphenic-based material to heal the intrinsic or native defects.

32 . The method of claim 31 , wherein the graphenic-based membrane is a graphene-based membrane.

33 . A method of forming a membrane, comprising:

producing a graphenic-based membrane having one or more layers of graphenic-based material, and carbonaceous material on a surface of the one or more layers of graphenic-based material;

identifying a region of the graphenic-based membrane having intrinsic or native defects;

irradiating the identified region of the graphenic-based membrane with charged particles to heal the intrinsic or native defects.

34 . A method of forming a membrane, comprising:

producing a graphenic-based membrane having one or more layers of graphenic-based material the graphenic-based membrane having intrinsic or native defects in a region, and having a plurality of selectively introduced perforations in addition to the intrinsic or native defects; and

irradiating the region of the graphenic-based membrane with charged particles while introducing carbonaceous material on a surface of the one or more layers of graphenic-based material to heal the intrinsic or native defects.

35 . The method of claim 34 , wherein the graphenic-based membrane is a graphene-based membrane.

36 . A method of forming a membrane, comprising:

producing a graphenic-based membrane having one or more layers of graphenic-based material, and carbonaceous material on a surface of the one or more layers of graphenic-based material, the graphenic-based membrane having intrinsic or native defects in a region, and having a plurality of selectively introduced perforations in addition to the intrinsic or native defects; and

irradiating the region of the graphenic-based membrane with charged particles to heal the intrinsic or native defects.

37 . The method of claim 36 , wherein the graphenic-based membrane is a graphene-based membrane.

38 . The method of claim 36 , wherein the selectively introduced perforations have a first characteristic size, and the region includes intrinsic or native defects of a second characteristic size larger than the first characteristic size.

39 . The method of claim 38 , wherein the irradiating the region of the graphenic-based membrane with charged particles comprises:

identifying the region based on the intrinsic or native defects of a second characteristic size larger than the first characteristic size; and

scanning a charged particle beam over the identified region.

40 . A method of forming a membrane, comprising:

forming a graphenic-based membrane on a growth substrate, the graphenic-based membrane having one or more layers of graphenic-based material;

performing a conditioning treatment comprises an ion beam treatment on the graphenic-based membrane while the graphenic-based membrane is on the growth substrate; and

irradiating the region of the graphenic-based membrane with charged particles while introducing carbonaceous material on a surface of the one or more layers of graphenic-based material to heal the intrinsic or native defects, wherein the irradiating the region of the graphenic-based membrane with charged particles is performed after performing the conditioning treatment.

41 . The method of claim 40 , wherein the graphenic-based membrane is a graphene-based membrane.

42 . A method of forming a membrane, comprising:

forming a graphenic-based membrane on a growth substrate, the graphenic-based membrane having one or more layers of graphenic-based material, and carbonaceous material on a surface of the one or more layers of graphenic-based material;

performing a conditioning treatment comprises an ion beam treatment on the graphenic-based membrane while the graphenic-based membrane is on the growth substrate; and

irradiating the region of the graphenic-based membrane with charged particles to heal the intrinsic or native defects, wherein the irradiating the region of the graphenic-based membrane with charged particles is performed after performing the conditioning treatment.

43 . The method of claim 42 , wherein the graphenic-based membrane is a graphene-based membrane.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2016
From: SWETT, JACOB L.; BEDWORTH, PETER V.
To: LOCKHEED MARTIN CORPORATION
Reel/Frame 040373/0602 →