IP Library › Granted Patent US 10,081,354
Granted Patent B2
US 10,081,354 · App. 15/102,222 · Granted Sep 25, 2018

Motor controller for hybrid vehicle

Inventor: Ryoji Sato (Toyohashi, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B60W20/15B60L3/04B60L7/14B60L11/005B60L11/123B60L11/14B60L11/1864B60L11/1881B60L15/007B60L15/025B60L15/06B60L15/08B60L15/2009B60L15/2045B60W10/08H02P6/08H02P23/009H02P23/0086B60L2210/14B60L2210/40B60L2240/12B60L2240/421B60L2240/423B60L2240/527B60L2240/529B60L2250/12B60L2250/16B60L2250/18B60L2250/24B60L2250/30B60L2270/142H02P2209/07H02P2209/11H02P2209/13Y02T10/6217Y02T10/643Y02T10/644Y02T10/7022Y02T10/7061Y02T10/7077Y02T10/7225Y02T10/7241Y02T10/7283Y02T90/34Y10S903/906
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Quick Facts
Patent No.
US 10,081,354
App. No.
15/102,222
Granted
Sep 25, 2018
Kind
B2
Abstract

In a hybrid vehicle, noise occurrence caused in a rectangular wave control of a motor is restricted when a motor running mode is selected with a converter boosting limit applied. A motor controller for a hybrid vehicle mounted with an internal combustion engine and a motor as power sources is provided. The motor controller includes a converter capable of boosting a voltage supplied from a power supply device; an inverter which converts an output voltage of the converter to an AC voltage and applies the AC voltage to the motor; and a control unit which controls the inverter to drive the motor by switching between two or more control modes. When a running mode to drive the vehicle by a motor power alone is selected with a boost limit applied to the output voltage of the converter and when the motor is driven in a rectangular wave control mode or an overmodulation PWM control mode, the control unit raises the output voltage of the converter higher than a boost limit value and controls the inverter such that the control mode is switched to drive the motor in a sinusoidal PWM control mode.

Claims (24)

1. A motor controller for a hybrid vehicle mounted with an internal combustion engine and a motor as power sources, the motor controller comprising:

a converter capable of boosting a voltage supplied from a power supply device;

an inverter which converts an output voltage of the converter to an AC voltage and applies the AC voltage to the motor;

a control unit which controls the inverter to drive the motor by switching between a plurality of control modes; and

an EV switch connected to the control unit, the EV switch being configured to select a running mode in which the vehicle runs by power from the motor alone with the engine being stopped when a driver turns the EV switch ON at a speed lower than a predetermined speed,

wherein when a running mode to drive the vehicle by a motor power alone in response to turning the EV switch ON is selected with a boost limit applied to the output voltage of the converter and when the motor is in a rectangular wave control mode or an overmodulation PWM control mode, the control unit raises the output voltage of the convertor higher than a boost limit value and controls the inverter such that the control mode is switched to drive the motor in a sinusoidal PWM control mode, and in a case where the boost voltage when switched to the sinusoidal PWM control mode is equal to or less than the boost limit voltage, the output voltage of the converter is set at least higher than the boost limit value.

2. The motor controller for the hybrid vehicle according to claim 1 , wherein

the output voltage of the converter is raised higher than the boost limit value when a vehicle speed is less than a predetermined threshold.

3. The motor controller for the hybrid vehicle according to claim 1 , wherein

the control unit sets the output voltage of the converter such that the motor can be driven at a low limit voltage applicable in the sinusoidal PWM control mode.

4. The motor controller for the hybrid vehicle according to claim 2 , wherein

the control unit sets the output voltage of the converter such that the motor can be driven at a low limit voltage applicable in the sinusoidal PWM control mode.

5. The motor controller for the hybrid vehicle according to claim 1 , wherein

the control unit can switch a carrier frequency used in the sinusoidal PWM control mode such that when a rotation speed of the motor is lower, the carrier frequency becomes lower; and

when the carrier frequency belongs to a predetermined high carrier frequency region, the output voltage of the boost converter is raised higher than the boost limit value and a control is performed in the sinusoidal PWM control mode.

6. The motor controller for the hybrid vehicle according to claim 2 , wherein

the control unit can switch a carrier frequency used in the sinusoidal PWM control mode such that when a rotation speed of the motor is lower, the carrier frequency becomes lower; and

when the carrier frequency belongs to a predetermined high carrier frequency region, the output voltage of the boost converter is raised higher than the boost limit value and a control is performed in the sinusoidal PWM control mode.

7. The motor controller for the hybrid vehicle according to claim 3 , wherein

the control unit can switch a carrier frequency used in the sinusoidal PWM control mode such that when a rotation speed of the motor is lower, the carrier frequency becomes lower; and

when the carrier frequency belongs to a predetermined high carrier frequency region, the output voltage of the boost converter is raised higher than the boost limit value and a control is performed in the sinusoidal PWM control mode.

8. The motor controller for the hybrid vehicle according to claim 4 , wherein

the control unit can switch a carrier frequency used in the sinusoidal PWM control mode such that when a rotation speed of the motor is lower, the carrier frequency becomes lower; and

when the carrier frequency belongs to a predetermined high carrier frequency region, the output voltage of the boost converter is raised higher than the boost limit value and a control is performed in the sinusoidal PWM control mode.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 052281/0706 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2016
From: SATO, RYOJI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 038821/0117 →
Priority Claims (1)
JP 2013-255077 · Dec 10, 2013 · national
Continuity (1)
Related Publication 20160311426A1 · Oct 27, 2016