IP Library Granted Patent US 10,889,059
Granted Patent B2
US 10,889,059 · App. 15/112,141 · Granted Jan 12, 2021

Generating three-dimensional objects

Inventors: Fernando Juan (Sant Cugat del Valles, ES); Alejandro Manuel De Pena (Sant Cugat del Valles, ES); Esteve Comas (Sant Cugat del Valles, ES); Edward Dale Davis (Sant Cugat del Valles, ES)
Assignee: Hewlett-Packard Development Company, L.P.
B29C64/25B29C67/0085B29C64/165B29K2105/251B33Y30/00B33Y40/00B33Y50/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,889,059
App. No.
15/112,141
Granted
Jan 12, 2021
Kind
B2
Abstract

A build module is provided. The build module may include a housing and a build material chamber in the housing to hold build material. The build module may include a build chamber in the housing. The build material chamber may be beneath the build chamber or next to the build chamber. The build chamber may include a moveable support member to receive successive layers of the build material from a build material distributor. The build module may be removably insertable into a build receiver of an additive manufacturing system to allow the additive manufacturing system to solidify a portion the successive layers to be received onto the movable support member.

Claims (36)

1. A build module comprising:

a housing having a top and a bottom;

a build material chamber in the housing to hold build material, the build material chamber having an opening for build material to be expelled from the build material chamber to a build material distributor;

a build chamber positioned near the top of the housing, the build material chamber being positioned beneath the build chamber in the housing, the build chamber comprising a moveable support member, wherein the build material distributor is to supply successive layers of the build material onto the moveable support member from the build material chamber, the build module being removably insertable into and removably coupled to a build receiver of an additive manufacturing system to allow the additive manufacturing system to solidify a portion of the successive layers received onto the moveable support member during the solidification process of the build material, and wherein the moveable support member separates the build material chamber from the build chamber to block build material from the above the build material chamber from being received into the build material chamber during a solidification process of the build material; and

a first fastener member attached to the housing, wherein the first fastener member is to removably couple to a second fastener member attached to the build receiver of the additive manufacturing system.

2. The build module of claim 1 further comprising the build material distributor to provide the successive layers of build material from the build material chamber onto the support member of the build chamber.

3. The build module of claim 2 further comprising a motor to drive the build material distributor.

4. The build module of claim 1 , wherein the build module is to be removably inserted into the build receiver generally laterally and wherein the first fastener member and/or the second fastener member comprise magnetic fasteners.

5. A build module comprising:

a housing having a top and a bottom;

a build material chamber in the housing to hold build material, the build material chamber having an opening for build material to be expelled from the build material chamber to a build material distributor;

a build chamber in the housing, the build chamber comprising a moveable support member to receive successive layers of the build material from the build material chamber as supplied by the build material distributor, and the build material chamber being positioned beneath the build chamber in the housing, wherein the moveable support member separates the build material chamber from the build chamber to block build material from the above the build material chamber from being received into the build material chamber during a solidification process of the build material;

a first fastener member attached to the housing, wherein the first fastener member is to removably couple to a second fastener member attached to the build receiver of the additive manufacturing system; and

a computer-readable medium in the housing, the computer-readable medium comprising build module data representing a feature of the build module, the build module being removably insertable into a build volume of an additive manufacturing system to allow the additive manufacturing system to solidify a portion of the successive layers to be received onto the moveable support member during the solidification process of the build material.

6. The build module of claim 5 wherein a controller in the additive manufacturing system is to control at least one of:

providing the build material by the build material distributor to the build chamber; and

selective delivering of coalescing agent by an agent distributor to the build material based on the build module data.

7. The build module of claim 5 wherein the feature comprises a type of the build material to be held in the build chamber.

8. The build module of claim 6 further comprising a sensor to detect the type of the build material.

9. The build module of claim 5 wherein the feature is received in the computer-readable medium as input from a user.

10. A build module for an additive manufacturing system, the build module comprising:

a housing having a top and a bottom;

a build material chamber in the housing to hold build material, the build material chamber having an opening for build material to be expelled from the build material chamber to a build material distributor; and

a build chamber positioned near the top of the housing, the build chamber comprising a moveable support member to receive build material from the build material chamber and wherein the build material distributor is to supply successive layers of the build material from the build material chamber to the build chamber, and the build material chamber being positioned beneath the build chamber in the housing, the build module being removably insertable into and removably coupled to a build volume of the additive manufacturing system at a same time as another such build module to allow the additive manufacturing system to solidify a portion of the successive layers to be received onto the moveable support member during the solidification process of the build material, wherein the moveable support member separates the build material chamber from the build chamber to block build material from the above the build material chamber from being received into the build material chamber during a solidification process of the build material; and

a first fastener member attached to the housing, wherein the first fastener member is to removably couple to a second fastener member attached to the build receiver of the additive manufacturing system.

11. The build module of claim 10 , wherein the build material distributor is part of the additive manufacturing system in which the build module is removably insertable.

12. The build module of claim 10 , wherein the build material chamber comprises a moveable support member to hold the build material.

13. The build module of claim 10 , wherein the first fastener member and/or the second fastener member comprise magnetic fasteners.

14. The build module of claim 1 , wherein the first fastener member and/or the second fastener member comprise mechanical fasteners.

15. The build module of claim 1 , further comprising:

wheels attached to a bottom of the housing to enable the build module to be rolled.

16. The build module of claim 5 ,

wherein the first fastener member is to removably couple to the second fastener member to enable the housing to be removably insertable into and removably coupled to the build volume of the additive manufacturing system.

17. The build module of claim 16 , wherein the first fastener member and/or the second fastener member comprise mechanical fasteners.

18. The build module of claim 6 , further comprising:

wheels attached to a bottom of the housing to enable the build module to be rolled.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: PERIDOT PRINT LLC
Reel/Frame 070187/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2020
From: HP PRINTING AND COMPUTING SOLUTIONS, S.L.U.
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 052558/0047 →
Priority Claims (2)
WO PCT/EP2014/050841 · Jan 16, 2014 · international
WO PCT/US2014/014025 · Jan 31, 2014 · international
Continuity (1)
Related Publication 20160339640A1 · Nov 24, 2016