Dielectric fluid and coolant made with biobased base oil
A dielectric fluid and coolant for electrical apparatuses such as transformers. In one embodiment, the fluid contains more than 25% biobased base oil, such as a biobased hydrocarbon oil, which has a molecular weight greater than 300 g/mol and less than 595 g/mol. The biobased base oil may optionally be blended with other oils, such as mineral oils and vegetable oils.
1. A dielectric fluid or coolant for electrical apparatuses comprising:
a biobased hydrocarbon base oil having a molecular weight greater than 300 g/mol and less than 595 g/mol, the biobased hydrocarbon base oil comprising a co-oligomer of a partially hydrogenated conjugated hydrocarbon terpene with an alpha olefin, and having a renewable hydrocarbon content greater than 25%, as measured by ASTM-D6866-12 method, and
a gassing tendency modifier comprising a mono-olefin.
2. The dielectric fluid or coolant for electrical apparatuses of claim 1 comprising a biobased base oil having a molecular weight greater than 300 g/mol and less than 595 g/mol, and a power factor at 25° C. less than 0.01% as measured by ASTM-D924-08.
3. The dielectric fluid or coolant of claim 1 wherein the biobased base oil content is greater than 25%, as measured by the method of ASTM-D6866-12, and wherein the dielectric fluid or coolant has both of the following properties (a) and (b):
(a) a dielectric impulse breakdown voltage greater than 270 kV as measured by ASTM-D3300-12 method; and
(b) a power factor at 25° C. less than 0.01% as measured by ASTM-D924-08, and
the dielectric fluid or coolant further has one or more of following properties (c) through (f):
(c) biodegradability as measured by OECD 301 B-28 days greater than 60%;
(d) a flash point greater than 150° C., in the range of about 170 to about 230° C.;
(e) a pour point lower than or in the range of −40 to −54° C.; and
(f) an oxidative stability greater than 500 minutes as measured by ASTM-D2112-01a method.
4. The dielectric fluid or coolant of claim 1 , the dielectric fluid or coolant further comprising additives in an amount ranging from about 50 ppm to about 50 wt %, and selected from the group consisting of antioxidants, metal deactivators, non-biobased hydrocarbon base oils, and non-hydrocarbon fluids.
5. The dielectric fluid or coolant of claim 4 wherein the antioxidant is selected from the group consisting of: hindered phenols; phenolic esters; alkylated diphenylamines; and mixtures thereof, and wherein the amount of the antioxidant in the dielectric fluid is greater than 50 ppm.
6. The dielectric fluid or coolant of claim 4 wherein the amount of the antioxidant in the dielectric fluid or coolant is in the range of about 0.2 wt % to about 0.4 wt %.
7. The dielectric fluid or coolant of claim 4 wherein the metal deactivator is selected from the group consisting of triazole derivatives and tolutriazole derivatives, and wherein the amount of the metal deactivator in the dielectric fluid or coolant is less than 200 ppm.
8. The dielectric fluid or coolant of claim 4 wherein the amount of metal deactivator in the dielectric fluid or coolant is in the range of about 50 ppm to about 100 ppm.
9. The dielectric fluid or coolant of claim 1 further comprising a gassing-tendency modifier comprising at least one selected from the group consisting of: di-hydronaphthalene compounds; tetra-hydronaphthalene compounds; alkylated hydronaphthalene compounds; alkylated tetrahydronaphthalenes; dihydrophenanthrenes; phenyl ortho xylyl ethanes; alkylated benzenes; tetrahydro-5-(1-phenylethyl)-naphthalene; acenapthenes; tetrahydronaphthalenes; alkylated tetrahydronaphthalenes; tetrahydroquinolines; olefinic hydrocarbons; and combinations thereof, and wherein the amount of the gassing-tendency modifier in the dielectric fluid or coolant is less than about 15 wt % of the dielectric fluid or coolant.
10. A dielectric fluid or coolant for electrical apparatuses comprising:
a biobased base oil having a molecular weight greater than 300 g/mol and less than 595 g/mol, comprising a co-oligomer of a partially hydrogenated conjugated hydrocarbon terpene with an alpha olefin, and with renewable hydrocarbon content greater than 25%, as measured by ASTM-D6866-12 method; and a gassing tendency modifier in an amount ranging from about 50 ppm to about 50 wt %, and wherein the dielectric fluid or coolant possess the following properties:
(a) specific heat greater than 2.3 J/g ° K at 60° C.;
(b) thermal conductivity greater than 0.142 W/m ° K at 50° C.; and
(c) an oxidative stability greater than 500 minutes as measured by ASTM-D2112-01a method.
11. The dielectric fluid or coolant of claim 4 wherein the non-biobased hydrocarbon base oil is selected from the group consisting of: poly alpha olefins; naphthenic oils; paraffinic oils; and combinations thereof, and the amount of the non-biobased hydrocarbon base oil in the dielectric fluid or coolant is less than about 50 wt % of the dielectric fluid or coolant.
12. The dielectric fluid or coolant of claim 4 wherein the amount of the non-biobased hydrocarbon base oil in the dielectric fluid or coolant is in the range of about 5 wt % to about 45 wt % of the dielectric fluid or coolant.
13. The dielectric fluid or coolant of claim 4 wherein the non-hydrocarbon fluid is selected from the group consisting of: vegetable oils; seed oils; silicone fluids; synthetic esters; natural esters; and combinations thereof, and the amount of the non-hydrocarbon fluid in the dielectric fluid or coolant is less than about 50 wt % of the dielectric fluid or coolant.
14. The dielectric fluid or coolant of claim 4 wherein the amount of the non-hydrocarbon fluid in the dielectric fluid or coolant is in the range of about 5 wt % to about 45 wt % of the dielectric fluid or coolant.
15. The dielectric fluid or coolant of claim 1 wherein the amount of gassing tendency modifier in the dielectric fluid or coolant is in the range of about 1 wt % to about 9 wt %.
16. The dielectric fluid or coolant of claim 3 where the dielectric fluid or coolant has a specific heat greater than 2.3 J/g ° K at 60° C.
17. A dielectric fluid or coolant of claim 4 for electrical apparatuses comprising a biobased base oil having the molecular structure:
[ B ] n -[ P ] m
where,
[B] is biobased repeating unit;
[P] is non-biobased hydrocarbon repeating unit;
n is greater than 1,
m is less than 4;
the stereoscopical arrangement of [B] and [P] repeating unit can be linear; branched, or cyclic;
the sequential arrangement of [B] and [P] can be block, random, or alternating order;
the molecular weight is in range of 300 g/mol to 595 g/mol;
the biobased content is greater than 25%, as measured by ASTM-D6866-12 method; and
the dielectric fluid or coolant has a dielectric impulse breakdown voltage greater than 270 kV as measured by ASTM-D3300-12 method and a power factor at 25° C. less than 0.01% as measured by ASTM-D924-08.
18. The dielectric fluid or coolant of claim 17 further comprising additives in an amount ranging about 50 ppm to about 50 wt %, and selected from the group consisting of: antioxidants; metal deactivators; non-biobased hydrocarbon base oils; and non-hydrocarbon fluids.
19. The dielectric fluid or coolant of claim 1 , wherein the gassing tendency modifier is provided in an amount ranging from about 50 ppm to about 50 wt %.