Plant and control method for aerobic treatment
A treatment plant and a method for controlling such a treatment plant suitable for treatment of waste water. The treatment plant includes a circulation channel adapted to house a liquid, an aeration arrangement adapted to supply a gas flow Q including oxygen to the liquid, at least one flow generating machine arranged in the circulation channel and adapted to generate a liquid flow along the circulation channel, and a control unit.
1. A method for controlling a treatment plant for treating liquid, the treatment plant comprising (i) a circulation channel adapted to house a liquid, (ii) an aeration arrangement adapted to supply a gas flow Q comprising oxygen to the liquid, and (iii) at least one flow generating machine arranged in the circulation channel and adapted to generate a liquid flow along the circulation channel, the at least one flow generating machine comprising a submersible mixer machine, the method comprising the steps of:
providing a gas flow Q to the liquid via the aeration arrangement,
operating the flow generating machine at an operational speed f to generate a liquid flow having a flow rate v along the circulation channel,
measuring at least one process parameter at at least one location in the circulation channel, which process parameter, directly or indirectly, provides an indication of a dissolved oxygen concentration of the liquid in the treatment plant,
comparing the measured value of said at least one process parameter with a set value, and
adjusting the dissolved oxygen concentration of the liquid in the treatment plant responsive to a difference between the measured value of the process parameter and the set value by adjusting the gas flow Q provided by the aeration arrangement, adjusting the operational speed f of the flow generating machine and thereby the flow rate v of the liquid, or a combination thereof, to guide the measured value of said at least one process parameter towards said set value,
wherein a relationship between the operational speed f of the flow generating machine and the gas flow Q provided by the aeration arrangement, at a time the value of said at least one process parameter is equal to the set value, is determined by the formula:
f
f
0
=
(
a
*
(
Q
Q
0
)
b
+
1
-
a
)
where Q 0 is equal to maximum gas flow,
f 0 is equal to the operational speed of the flow generating machine at maximum gas flow Q 0 , and
a and b are constants dependent on prerequisites of the treatment plant, including one or more of an intended liquid level in the circulation channel, a location of the aeration arrangement in the circulation channel, a capacity of the flow generating machine, a location of the flow generating machine in the circulation channel, an efficiency of the aeration arrangement, an efficiency of the flow generating machine, and a required range of the dissolved oxygen concentration in the liquid.
2. The method according to claim 1 , wherein the method comprises the steps of:
measuring a power consumption PC A for the aeration arrangement for providing said gas flow Q to the liquid,
measuring a power consumption PC M for the flow generating machine at said operational speed f, and
adjusting the gas flow Q provided by the aeration arrangement and the operational speed f of the flow generating machine to minimize a sum of the power consumption PC A of the aeration arrangement and the power consumption PC M of the flow generating machine, simultaneously with guiding the measured value of said at least one process parameter towards the set value.
3. A method for controlling a treatment plant for treating liquid, the treatment plant comprising (i) a circulation channel adapted to house a liquid, (ii) an aeration arrangement adapted to supply a gas flow Q comprising oxygen to the liquid, and (iii) at least one flow generating machine arranged in the circulation channel and adapted to generate a liquid flow along the circulation channel, the at least one flow generating machine comprising a submersible mixer machine, the method comprising the steps of:
providing a gas flow Q to the liquid via the aeration arrangement,
operating the flow generating machine at an operational speed f to generate a liquid flow having a flow rate v along the circulation channel,
measuring at least one process parameter at at least one location in the circulation channel, which process parameter, directly or indirectly, provides an indication of a dissolved oxygen concentration of the liquid in the treatment plant,
comparing the measured value of said at least one process parameter with a set value, and
adjusting the dissolved oxygen concentration of the liquid in the treatment plant responsive to a difference between the measured value of the process parameter and the set value by adjusting the gas flow Q provided by the aeration arrangement, adjusting the operational speed f of the flow generating machine and thereby the flow rate v of the liquid, or a combination thereof, to guide the measured value of said at least one process parameter towards said set value,
wherein the operational speed f of the flow generating machine is determined by a table having predetermined pairs of quotients C i and d i and based on the gas flow Q provided by the aeration arrangement using the relationship:
f/f 0 =d i when c i-1 <Q/Q 0 <c i
given than c i <1 and c i >c i-1
where Q 0 is equal to maximum gas flow,
f 0 is equal to the operational speed f of the flow generating machine at maximum gas flow Q 0 ,
i is a positive integer, and
C i and d i are quotients dependent on prerequisites of the treatment plant, including one or more of an intended liquid level in the circulation channel, a location of the aeration arrangement in the circulation channel, a capacity of the flow generating machine, a location of the flow generating machine in the circulation channel, an efficiency of the aeration arrangement, an efficiency of the flow generating machine, and a required range of the dissolved oxygen concentration in the liquid.
4. The method according to claim 1 , wherein the treatment plant comprises a sensor for measuring the dissolved oxygen concentration in the liquid.
5. The method according to claim 4 , wherein the sensor is an oxygen sensor and the aeration arrangement comprises at least one aeration sector arranged in the circulation channel, the oxygen sensor being located in connection with a terminal end of the aeration sector relative to a flow direction of the liquid flow along the circulation channel.
6. The method according to claim 1 , wherein the operational speed f of the flow generating machine is higher than a predetermined lowest allowed operational speed f min .
7. The method according to claim 1 , wherein the operational speed f of the flow generating machine is lower than a predetermined highest allowed operational speed f max .
8. The method according to claim 1 , wherein the aeration arrangement comprises at least one aeration sector arranged in the circulation channel.
9. The method according to claim 8 , wherein the aeration arrangement comprises at least one blowing machine connected to and supplying pressurized gas to the aeration sector.
10. The method according to claim 9 , wherein the gas flow Q is adjusted by adjusting an operational speed of the blowing machine.
11. The method according to claim 8 , comprising at least two aeration sectors and at least two flow generating machine locations each comprising one or more flow generating machines, wherein a downstream distance between a first aeration sector and a first flow generating machine location is at least equal to a downstream distance between the first flow generating machine location and the second aeration sector relative to a flow direction of the liquid flow along the circulation channel.
12. The method according to claim 1 , wherein the treatment plant comprises a sensor for measuring the flow rate v of the liquid flow.
13. The method according to claim 12 , wherein the sensor is a speed sensor and the speed sensor is located upstream of the flow generating machine relative to a flow direction of the liquid flow.
14. A treatment plant for treating liquid comprising:
a circulation channel adapted to house a liquid,
an aeration arrangement adapted to supply a gas flow Q including oxygen to the liquid, at least one flow generating machine arranged in the circulation channel and adapted to generate a liquid flow along the circulation channel, the at least one flow generating machine comprising a submersible mixer machine, the flow generating machine adapted to be driven at an adjustable operational speed f to generate a liquid flow having a flow rate v along the circulation channel,
means for measuring at least one process parameter at at least one location in the circulation channel, which process parameter, directly or indirectly, provides an indication of a dissolved oxygen concentration of the liquid in the treatment plant;
a control unit adapted to control the dissolved oxygen concentration of the treatment plant by operatively adjusting the gas flow Q provided by the aeration arrangement, adjusting the operational speed f of the flow generating machine and thereby the flow rate v of the liquid flow, and a combination thereof, to guide a value of said at least one process parameter towards a set value,
wherein a relationship between the operational speed f of the flow generating machine and the gas flow Q provided by the aeration arrangement, at a time the value of said at least one process parameter is equal to the set value, is determined by the formula:
f
f
0
=
(
a
*
(
Q
Q
0
)
b
+
1
-
a
)
where Q 0 is equal to maximum gas flow,
f 0 is equal to the operational speed of the flow generating machine at maximum gas flow Q 0 , and
a and b are constants dependent on prerequisites of the treatment plant, including one or more of an intended liquid level in the circulation channel, a location of the aeration arrangement in the circulation channel, a capacity of the flow generating machine, a location of the flow generating machine in the circulation channel, an efficiency of the aeration arrangement, an efficiency of the flow generating machine, and a required range of the dissolved oxygen concentration in the liquid.
15. The treatment plant according to claim 14 , wherein the treatment plant comprises a sensor for measuring the dissolved oxygen concentration in the liquid.
16. The treatment plant according to claim 15 , wherein the sensor is an oxygen sensor and the aeration arrangement comprises at least one aeration sector arranged in the circulation channel, the oxygen sensor located at or near a downstream terminal end of the aeration sector relative to a flow direction of the liquid flow along the circulation channel.
17. The treatment plant according to claim 14 , wherein the aeration arrangement comprises at least one aeration sector arranged in the circulation channel.
18. The treatment plant according to claim 17 , wherein the aeration arrangement comprises at least one blowing machine connected to and adapted to provide pressurized gas to the aeration sector.
19. The treatment plant according to claim 17 , comprising at least two aeration sectors and at least two flow generating machine locations each comprising one or more flow generating machines, wherein a downstream distance between a first aeration sector and a first flow generating machine location is at least equal to a downstream distance between the first flow generating machine location and a second aeration sector relative to a flow direction of the liquid flow along the circulation channel.
20. The treatment plant according to claim 14 , wherein the treatment plant comprises a sensor for measuring the flow rate v of the liquid flow.
21. The treatment plant according to claim 20 , wherein the sensor is a speed sensor and the speed sensor is located upstream of the flow generating machine relative to a flow direction of the liquid flow.