IP Library Granted Patent US 9,799,811
Granted Patent B2
US 9,799,811 · App. 15/131,305 · Granted Oct 24, 2017

Light emitting device

Inventor: Keiichi Maki (Asahikawa, JP)
Assignee: Toshiba Hokuto Electronics Corporation
H01L33/62H01L24/01H01L25/0753H01L33/08H01L33/20H01L33/36H01L33/44H01L33/52H01L2924/0002H01L2933/005H01L2933/0025H01L2933/0066
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Quick Facts
Patent No.
US 9,799,811
App. No.
15/131,305
Granted
Oct 24, 2017
Kind
B2
Abstract

A light emitting device of an embodiment includes first and second light transmissive support bodies, and a light emitting diode is disposed between the bases. The light emitting diode includes a first semiconductor layer provided on a first surface (area S 1 ) of a substrate, a light emitting layer (area S 2 ), and a second semiconductor layer. A first electrode in a pad shape is formed on the second semiconductor layer. The light emitting diode has a shape satisfying a relation of “1≦S 1 /S 2 ≦−(3.46/H)+2.73”, where H is a distance from the first surface of the substrate to a surface of the first electrode.

Claims (43)

1. A light emitting device, comprising:

a first light transmissive support body including a first light transmissive insulator and a first conductive circuit layer provided on a surface of the first light transmissive insulator;

a second light transmissive support body including a second light transmissive insulator and a second conductive circuit layer provided on a surface of the second light transmissive insulator, the second conductive circuit layer being disposed to face the first conductive circuit layer;

a light emitting diode including a substrate having a first surface and a second surface, a first semiconductor layer of a first conductivity type provided on the first surface of the substrate, a second semiconductor layer of a second conductivity type provided above the first semiconductor layer, a light emitting layer provided between the first semiconductor layer and the second semiconductor layer, a first electrode provided on the second semiconductor layer to have an area smaller than an area of the light emitting layer, and electrically connected to the first conductive circuit layer, and a second electrode provided on the second surface of the substrate, and electrically connected to the second conductive circuit layer, the light emitting diode being disposed between the first light transmissive support body and the second light transmissive support body; and

a third light transmissive insulator embedded in a space between the first light transmissive support body and the second light transmissive support body,

wherein the light emitting diode has a shape satisfying a relation of 1≦S 1 /S 2 ≦−(3.46/H)+2.73, wherein S 1 is an area of the first surface of the substrate, S 2 is an area of the light emitting layer, and H is a distance from the first surface of the substrate to a surface of the first electrode.

2. The light emitting device of claim 1 ,

wherein the area S 2 is smaller than the area S 1 .

3. The light emitting device of claim 1 ,

wherein a ratio of the area S 1 to the area S 2 (S 1 /S 2 ) is 1.2 or more.

4. The light emitting device of claim 1 ,

wherein a thickness of the third light transmissive insulator is equal to or partially smaller than a height of the light emitting diode.

5. The light emitting device of claim 1 ,

wherein a plurality of the light emitting diodes are disposed between the first light transmissive support body and the second light transmissive support body; and

a minimum thickness T 2 of the third light transmissive insulator between the plurality of light emitting diodes is, in a range, smaller than a height T 1 of the light emitting diode by 5 μm or more, and smaller than the height T 1 by ½ or less of the height T 1 .

6. The light emitting device of claim 1 ,

wherein the light emitting layer is provided at a position separated by 1 μm or more from a surface of the second semiconductor layer.

7. The light emitting device of claim 1 ,

wherein the third light transmissive insulator has a Vicat softening temperature in a range of 80° C. or more and 160° C. or less.

8. The light emitting device of claim 7 ,

wherein the third light transmissive insulator has a melting temperature of 180° C. or higher, or a melting temperature which is higher by 40° C. or more than the Vicat softening temperature.

9. The light emitting device of claim 1 ,

wherein the third light transmissive insulator has a tensile storage elastic modulus in a range of 0.01 GPa or more and 10 GPa or less.

10. The light emitting device of claim 1 ,

wherein the third light transmissive insulator has a glass transition temperature of −20° C. or lower.

11. The light emitting device of claim 1 ,

wherein each of the first light transmissive support body and the second light transmissive support body has flexibility.

12. The light emitting device of claim 11 ,

wherein a plurality of the light emitting diodes are disposed between the first light transmissive support body and the second light transmissive support body; and

the first light transmissive support body is curved inward at a position between the light emitting diodes which are adjacent to each other.

13. The light emitting device of claim 12 ,

wherein the second light transmissive support body is curved inward at the position between the light emitting diodes which are adjacent to each other, from a direction opposite to that of the first light transmissive support body.

14. The light emitting device of claim 1 ,

wherein a surface of the second semiconductor layer has a forming surface of the first electrode and a non-forming surface of the first electrode, and the third light transmissive insulator is filled between the non-forming surface of the first electrode and the first conductive circuit layer.

15. The light emitting device of claim 1 ,

wherein a contact interface between the first electrode or the second electrode and the conductive circuit layer has an electrical connection region in which the electrode and the conductive circuit layer are brought into direct contact with each other and a mechanical coupling region in which the electrode and the conductive circuit layer are coupled with each other with the third light transmissive insulator intervened therebetween.

16. The light emitting device of claim 15 ,

wherein a contact surface of the electrode with the conductive circuit layer has a projecting and recessed shape, and a projection in the projecting and recessed shape is brought into direct contact with the conductive circuit layer to form the electrical connection region, and the third light transmissive insulator is filled in the recess in the projecting and recessed shape to form the mechanical coupling region.

17. The light emitting device of claim 1 ,

wherein a bubble having an outside diameter of 500 μm or more or a size equal to or greater than an external shape size of the light emitting diode does not exist in the light emitting device.

18. The light emitting device of claim 1 ,

wherein, when the light emitting device is bent, the first conductive circuit layer is not brought into contact with the substrate based on a relation among the area S 1 , the area S 2 , and the distance H.

19. An apparatus comprising the light emitting device of claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2021
From: TOSHIBA HOKUTO ELECTRONICS CORPORATION
To: NICHIA CORPORATION
Reel/Frame 058223/0932 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2016
From: MAKI, KEIICHI
To: TOSHIBA HOKUTO ELECTRONICS CORPORATION
Reel/Frame 038304/0504 →
Priority Claims (1)
JP 2013-231164 · Nov 7, 2013 · national
Continuity (2)
Continuation PCTJP2014005323 · Oct 21, 2014
Related Publication 20160233399A1 · Aug 11, 2016