Replacement shackle for portable lock
A group of embodiments for enabling the replacement of damaged shackles for multiple types of portable locks is disclosed. The embodiments have the ability to alter the shackle size and configuration for multiple types of portable locks by substituting one type of shackle with a different shackle, with no tools or special skills required.
1. A replaceable shackle, comprising:
a tubular shank, having a toe and a heel portion;
the shank having one or more cams located therein;
the heel being located in a first of two apertures within a lock body;
the toe being located in the second of the two apertures;
the lock body having an engagement pin;
the one or more cams each having an extraction channel machined therein, for admitting and passing the engagement pin;
the tubular shank being rigid and requiring a spiral rotation in order to match the engagement pin with the one or more extraction channels; and
a spiral extraction channel; wherein the dimensions of the spiral extraction channel have predetermined dimensions suitable for allowing the shackle lock pin to fit within an inside portion thereof.
2. The replaceable shackle of claim 1 , further comprising:
the tubular shank being rigid and having a pin retention channel, wherein the pin retention channel permits the shank to be rotatable 360 degrees; and
the engagement pin having a predetermined shape suitable for passing through the one or more extraction channels.
3. The replaceable shackle of claim 1 , further comprising:
the tubular shank being rigid and having a pin retention channel, wherein the pin retention channel permits the shank to be rotatable 180 degrees; and
the engagement pin having a predetermined shape suitable for passing through the one or more extraction channels.
4. The replaceable shackle of claim 3 , further comprising:
the heel having a pin retention slot.
5. The replaceable shackle of claim 4 , wherein:
the heel having a pin retention channel.
6. The replaceable shackle of claim 1 , further comprising:
a heel tube limiter; wherein upward motion of the shackle is impeded by the top of the heel tube limiter striking the shackle lock pin.
7. The replaceable shackle of claim 1 , further comprising:
a toe tube, having an opening; wherein the shackle can be rotated 360 degrees only when the toe is clear of the opening within the toe tube.
8. The replaceable shackle of claim 1 , further comprising:
the shackle being flexible not rigid;
the heel being movable such that at least 720 degrees of rotation of the heel is required to extract the heel from the lock body.
9. The replaceable shackle of claim 8 , further comprising:
a spiral extraction channel having a predetermined length suitable for rotating the heel two complete revolutions.
10. The replaceable shackle of claim 8 , further comprising:
a spiral extraction channel, suitable for inserting the heel into and out of the lock body using the lock pin as a fixed guide, where the pin is guided along the spiral extraction channel when downward force is exerted upon the shackle.
11. The replaceable shackle of claim 1 , further comprising:
one or more breakaway protrusions; and
one or more breakway indentations, wherein exerting upward force on the shackle causes the breakaway protrusions to fold away from the breakaway indentations.
12. The replaceable shackle of claim 11 , further comprising:
predetermined cuts and valleys located in the breakaway protrusion, where the predetermined cuts and valleys are located specifically to cause the protrusion to first fold, then break away, leaving the path open for extracting the new shackle.
13. A method of manufacturing a replaceable shackle, comprising:
fabricating a curved shank to have a toe and a heel;
locating one or more shackle extraction cams within the shank; and
locating a pin retention slot and a shackle lock pin retention channel within the shank;
locating exactly one pin extraction channel within each of the one or more cams; and
varying the location of the pin extraction channels within each of the one or more cams.
14. The method of claim 13 , further comprising:
all steps of locating are performed by machine-cutting.
15. The method of claim 13 , further comprising:
fabricating the one or more extraction cams to have a single hole therein;
sliding the shank through the hole within the one or more cams;
the step of locating the one or more extraction cams is performed by welding; and
locating the pin extraction channels to be other than vertically aligned.
16. A replaceable shackle, comprising:
a tubular shank, having a toe and a heel portion;
the shank having one or more cams located therein;
the heel being located in a first of two apertures within a lock body;
the toe being located in the second of the two apertures;
the lock body having an engagement pin;
the one or more cams each having an extraction channel machined therein, for admitting and passing the engagement pin;
one or more breakaway protrusions; and
one or more breakway indentations, wherein exerting upward force on the shackle causes the breakaway protrusions to fold away from the breakaway indentations.
17. The replaceable shackle of claim 16 , further comprising:
predetermined cuts and valleys located in the breakaway protrusion, where the predetermined cuts and valleys are located specifically to cause the protrusion to first fold, then break away, leaving the path open for extracting the new shackle.