IP Library Granted Patent US 10,600,922
Granted Patent B2
US 10,600,922 · App. 15/135,225 · Granted Mar 24, 2020

Solar cells with tunnel dielectrics

Inventor: David D. Smith (Campbell, CA)
Assignee: SunPower Corporation
H01L31/02167H01L31/028H01L31/02008H01L31/02168H01L31/03682H01L31/03762H01L31/068H01L31/0682H01L31/0745H01L31/0747Y02E10/50Y02E10/547
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Quick Facts
Patent No.
US 10,600,922
App. No.
15/135,225
Granted
Mar 24, 2020
Kind
B2
Abstract

A solar cell can have a first dielectric formed over a first doped region of a silicon substrate. The solar cell can have a second dielectric formed over a second doped region of the silicon substrate, where the first dielectric is a different type of dielectric than the second dielectric. A doped semiconductor can be formed over the first and second dielectric. A positive-type metal and a negative-type metal can be formed over the doped semiconductor.

Claims (31)

1. A solar cell, comprising:

a first insulating structure disposed over a first portion of a monocrystalline silicon substrate;

a second insulating structure disposed over a second portion of the monocrystalline silicon substrate, wherein both the first insulating structure and the second insulating structure comprise silicon, and wherein the first insulating structure differs in composition from the second insulating structure, wherein the first insulating structure comprises silicon nitride, and the second insulating structure comprises silicon dioxide;

a first semiconductor layer disposed over the first insulating structure, and a second semiconductor layer disposed over the second insulating structure;

a first metal contact disposed over the first semiconductor layer; and

a second metal contact disposed over the second semiconductor layer.

2. The solar cell of claim 1 , wherein the first semiconductor layer is P-type doped amorphous silicon, and the second semiconductor layer is N-type doped amorphous silicon.

3. The solar cell of claim 1 , wherein the first semiconductor layer is N-type doped amorphous silicon, and the second semiconductor layer is P-type doped amorphous silicon.

4. A solar cell, comprising:

a first insulating structure disposed over a first portion of a monocrystalline silicon substrate;

a second insulating structure disposed over a second portion of the monocrystalline silicon substrate, wherein both the first insulating structure and the second insulating structure comprise silicon, wherein the first insulating structure differs in composition from the second insulating structure, and wherein the first insulating structure comprises an oxide monolayer, and the second insulating structure comprises a plurality of oxide monolayers;

a first semiconductor layer disposed over the first insulating structure, and a second semiconductor layer disposed over the second insulating structure;

a first metal contact disposed over the first semiconductor layer; and

a second metal contact disposed over the second semiconductor layer.

5. The solar cell of claim 4 , wherein the first semiconductor layer is P-type doped amorphous silicon, and the second semiconductor layer is N-type doped amorphous silicon.

6. The solar cell of claim 4 , wherein the first semiconductor layer is N-type doped amorphous silicon, and the second semiconductor layer is P-type doped amorphous silicon.

7. The solar cell of claim 4 , wherein the monocrystalline silicon substrate comprises a first doped region under the first insulating structure and a second doped region under the second insulating structure.

8. A solar cell, comprising:

a first insulating structure disposed over a first portion of a monocrystalline silicon substrate;

a second insulating structure disposed over a second portion of the monocrystalline silicon substrate, wherein the first insulating structure differs in composition from the second insulating structure, and wherein the first insulating structure comprises silicon nitride, and the second insulating structure comprises silicon dioxide;

a first semiconductor layer disposed over the first insulating structure, and a second semiconductor layer disposed over the second insulating structure;

a first metal contact disposed over the first semiconductor layer; and

a second metal contact disposed over the second semiconductor layer.

9. The solar cell of claim 8 , wherein the first semiconductor layer is P-type doped amorphous silicon, and the second semiconductor layer is N-type doped amorphous silicon.

10. The solar cell of claim 8 , wherein the first semiconductor layer is N-type doped amorphous silicon, and the second semiconductor layer is P-type doped amorphous silicon.

11. A solar cell, comprising:

a first insulating structure disposed over a first portion of a monocrystalline silicon substrate;

a second insulating structure disposed over a second portion of the monocrystalline silicon substrate, wherein the first insulating structure differs in structure from the second insulating structure, wherein the first insulating structure comprises an oxide monolayer, and the second insulating structure comprises a plurality of oxide monolayers, and wherein both the first insulating structure and the second insulating structure comprise silicon;

a first semiconductor layer disposed over the first insulating structure, and a second semiconductor layer disposed over the second insulating structure;

a first metal contact disposed over the first semiconductor layer; and

a second metal contact disposed over the second semiconductor layer.

Assignments (4)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →
Continuity (2)
Continuation 14229769 · Mar 28, 2014
Related Publication 20160233348A1 · Aug 11, 2016