STRESS ENGINEERING ASSESSMENT OF RISERS AND RISER STRINGS
Riser stress-engineering-assessment equipment to verify the integrity and the in-deployment-integrity of a riser string by knowing the status, details and location of each riser joint and by monitoring the deployment parameters. When the failure risk exceeds an acceptable level, the equipment activates a local and/or a remote alarm using voice, sound and lights. The system comprises a computer with communication means, a material properties and geometry detection system, a data acquisition system acquiring deployment and other parameters, a database comprising of riser historical data and captured expert knowledge, a failure-criteria calculation to calculate maximum-stresses under different loads and the combined effects of the different loads to determine if the riser string is still fit-for-deployment.
1 . A method for assessment of an as-is riser system comprising a riser string comprising a plurality of risers, each riser comprising a central tube and a plurality of peripheral tubes parallel to said central tube, comprising:
running a surveying tool individually through said central tube and said plurality of peripheral tubes for each riser of said plurality of risers to produce survey data;
transferring said survey data for each of said plurality of risers to a finite element analysis program;
utilizing said finite element analysis program to combine said plurality of risers into a simulated riser string;
selecting and then applying simulated loads to said simulated riser string and determining whether said simulated riser is fit for use with said simulated loads; and
using said simulated loads and said simulated riser string to assess said as-is riser system.
2 . The method of claim 1 , further comprising:
keeping track of an order of each riser with respect to each other for said plurality of risers,
simulating a change in an order of said plurality of risers to provide a re-ordered simulated riser string, and
selecting and applying said simulated loads to said re-ordered simulated riser string and determining whether said re-ordered simulated riser is operable to withstand said simulated loads.
3 . The method of claim 2 , further comprising:
replacing selected of said plurality of risers from said simulated riser string and determining whether said re-ordered simulated riser string is operable to withstand said simulated loads.
4 . The method of claim 1 , wherein said simulated loads comprise at least two of tension, bending, torsion, and vibration.
5 . The method of claim 1 , further comprising determining which of said plurality of risers is a weakest riser.
6 . The method of claim 1 , further comprising maximum riser stresses during deployment.
7 . The method of claim 6 , further comprising utilizing deployment data along with riser material and geometry data.
8 . The method of claim 1 , further comprising including an effect of a geometric stress amplifiers, and comparing stresses to failure criteria to determine if the riser string is still fit-for-deployment.
9 . The method of claim 1 , wherein said simulated loads comprise vortex induced vibration.
10 . The method of claim 1 utilizing definitions and formulas stored in at least one memory storage resulting in a one, two or three dimensional mathematical description of said simulated loads and said simulated riser string to assess said as-is riser system.
11 . A riser assessment system of an as-is riser system comprising a riser string formed by a plurality of risers, each riser comprising a central tube and a plurality of peripheral tubes parallel to said central tube, comprising:
a computer with storage, data entry, data readout and communication means;
at least one sensor with an output in communication with said computer;
a database; and
calculation software to calculate maximum-stresses using said output to determine if said riser string is still fit-for-deployment or should be removed from deployment.
12 . The riser assessment system of claim 11 wherein said output comprises at least one of riser features or loads.
13 . The riser assessment system of claim 12 wherein said riser features comprise at least one of flaws comprising cracks, deformation, geometric-distortion, and wall thickness and combinations thereof.
14 . The Riser assessment system of claim 12 wherein said loads comprise at least one of bending, tension, torsion, and vibration.
15 . The riser assessment system of claim 12 , further comprising said output comprises parameters wherein said parameters comprise at least one of actions of drilling, actions of the environment, rig motion, sea currents, weight of drilling fluids.
16 . The riser assessment system of claim 12 , further comprising a natural language input for said at least one computer for said data entry or to control said calculation software.