IP Library Granted Patent US 9,919,188
Granted Patent B2
US 9,919,188 · App. 15/139,371 · Granted Mar 20, 2018

Multi-layer golf ball

Inventor: Michael J. Sullivan (Old Lyme, CT)
Assignee: Acushnet Company
A63B37/0092A63B37/0003A63B37/008A63B37/0027A63B37/0031A63B37/0032A63B37/0039A63B37/0043A63B37/0045A63B37/0062A63B37/0063A63B37/0064A63B37/0066A63B37/0076A63B37/0087A63B37/0044A63B37/0059A63B37/0078A63B2037/0079C08K5/20C08L21/00C08L23/0876
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Quick Facts
Patent No.
US 9,919,188
App. No.
15/139,371
Granted
Mar 20, 2018
Kind
B2
Abstract

Multi-piece golf balls having a multi-layered solid core and multi-layered cover are provided.

Claims (22)

1. A golf ball comprising:

an inner core layer formed from a first thermoplastic composition and having a diameter of 0.500 inches or greater, a center hardness (H center ) of 40 Shore C or greater, and an outer surface hardness (H center surface ) of 45 Shore C or greater;

an intermediate core layer formed from a second thermoplastic composition and having an outer surface hardness (H intermediate core surface ) of 50 Shore C or greater;

an outer core layer formed from a highly neutralized polymer composition and having an outer surface hardness (H outer core surface ) of 55 Shore C or greater;

an inner cover layer formed from a third thermoplastic composition and having an outer surface hardness (H inner cover surface ) of 60 Shore C or greater;

an intermediate cover layer formed from a fourth thermoplastic composition and having an outer surface hardness (H intermediate cover surface ) of 65 Shore C or greater;

and an outer cover layer formed from a composition selected from the group consisting of ionomers, polyurethanes, polyureas, and copolymers and blends of polyurethanes and polyureas, and having an outer surface hardness (H outer cover surface ) of 70 Shore C or greater; wherein H center surface <H intermediate core surface <H outer core surface <H inner cover surface <H intermediate cover surface <H outer cover surface .

2. The golf ball of claim 1 , wherein the first thermoplastic composition, the second thermoplastic composition, the third thermoplastic composition, and the fourth thermoplastic composition are independently selected from partially neutralized ionomer compositions and highly neutralized polymer compositions.

3. The golf ball of claim 1 , wherein the first thermoplastic composition, the second thermoplastic composition, the third thermoplastic composition, and the fourth thermoplastic composition are independently selected from highly neutralized polymer compositions.

4. The golf ball of claim 1 , wherein the first thermoplastic composition is selected from partially neutralized ionomer compositions, and the second thermoplastic composition, the third thermoplastic composition, and the fourth thermoplastic composition are independently selected from highly neutralized polymer compositions.

5. The golf ball of claim 1 , wherein one or more of the first thermoplastic composition, the second thermoplastic composition, the third thermoplastic composition, and the fourth thermoplastic composition is a non-ionomeric thermoplastic selected from the group consisting of polyamides, polyesters, styrenic copolymers and styrenic block copolymers, and non-ionomeric E/X- and E/X/Y-type acid copolymers of ethylene (E), a C 3 -C 8 α,β-ethylenically unsaturated carboxylic acid (X), and an optional softening monomer (Y).

6. The golf ball of claim 1 , wherein the first thermoplastic composition is selected from highly neutralized polymer compositions, and the second thermoplastic composition is a non-ionomeric thermoplastic selected from the group consisting of polyamides, polyesters, styrenic copolymers and styrenic block copolymers, and non-ionomeric E/X- and E/X/Y-type acid copolymers of ethylene (E), a C 3 -C 8 α,β-ethylenically unsaturated carboxylic acid (X), and an optional softening monomer (Y).

7. The golf ball of claim 6 , wherein the third thermoplastic composition is a non-ionomeric thermoplastic selected from the group consisting of polyamides, polyesters, styrenic copolymers and styrenic block copolymers, and non-ionomeric E/X- and E/X/Y-type acid copolymers of ethylene (E), a C 3 -C 8 α,β-ethylenically unsaturated carboxylic acid (X), and an optional softening monomer (Y).

8. The golf ball of claim 1 , wherein the first thermoplastic composition is a non-ionomeric thermoplastic selected from the group consisting of polyamides, polyesters, styrenic copolymers and styrenic block copolymers, and non-ionomeric E/X- and E/X/Y-type acid copolymers of ethylene (E), a C 3 -C 8 α,β-ethylenically unsaturated carboxylic acid (X), and an optional softening monomer (Y).

9. The golf ball of claim 8 , wherein the second thermoplastic composition, the third thermoplastic composition, and the fourth thermoplastic composition are independently selected from partially neutralized ionomer compositions and highly neutralized polymer compositions.

10. A golf ball comprising:

an inner core layer formed from a first thermoplastic composition and having a diameter of 0.750 inches or greater, a center hardness (H center ) of 30 Shore C or greater, and an outer surface hardness (H center surface ) of 35 Shore C or greater;

an intermediate core layer formed from a second thermoplastic composition and having a thickness of from 0.015 inches to 0.070 inches and an outer surface hardness (H intermediate core surface ) of 40 Shore C or greater;

an outer core layer formed from a highly neutralized polymer composition and having an outer surface hardness (H outer core surface ) of 45 Shore C or greater;

an inner cover layer formed from a third thermoplastic composition and having an outer surface hardness (H inner cover surface ) of 50 Shore C or greater;

an intermediate cover layer formed from a fourth thermoplastic composition and having an outer surface hardness (H intermediate cover surface ) of 60 Shore C or greater;

and an outer cover layer formed from a composition selected from the group consisting of ionomers, polyurethanes, polyureas, and copolymers and blends of polyurethanes and polyureas, and having an outer surface hardness (H outer cover surface ) of greater than 60 Shore C; wherein H center surface <H intermediate core surface <H outer core surface <H inner cover surface <H intermediate cover surface <H outer cover surface .

Assignments (3)
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 039506-0030) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061521/0414 →
SECURITY INTEREST Recorded Jul 28, 2016
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 039506/0030 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2016
From: SULLIVAN, MICHAEL J.
To: ACUSHNET COMPANY
Reel/Frame 038389/0961 →
Continuity (13)
Continuation In Part 14865094 · Sep 25, 2015
Continuation In Part 14800753 · Jul 16, 2015
Division 13466357 · May 8, 2012
Continuation In Part 13416102 · Mar 9, 2012
Continuation 13397906 · Feb 16, 2012
Continuation 13024901 · Feb 10, 2011
Continuation 12233776 · Sep 19, 2008
Continuation In Part 12048003 · Mar 13, 2008
Continuation In Part 11767070 · Jun 22, 2007
Continuation In Part 10773906 · Feb 6, 2004
Continuation In Part 10341574 · Jan 13, 2003
Continuation In Part 10002641 · Nov 28, 2001
Related Publication 20160236041A1 · Aug 18, 2016