IP Library Granted Patent US 10,547,088
Granted Patent B2
US 10,547,088 · App. 15/142,322 · Granted Jan 28, 2020

High Coulombic efficiency cycling of metal batteries

Inventors: Ji-Guang Zhang (Richland, WA); Brian D. G. Adams (Richland, WA); Wu Xu (Richland, WA); Jianming Zheng (Richland, WA)
Assignee: Battelle Memorial Institute
H01M10/446H01M4/136H01M4/381H01M4/382H01M4/661H01M10/052H01M10/054H01M10/0568H01M10/0569H02J7/0042H01M2300/0028H01M2300/0037Y02T10/7011
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Quick Facts
Patent No.
US 10,547,088
App. No.
15/142,322
Granted
Jan 28, 2020
Kind
B2
Abstract

Embodiments of a method for cycling a rechargeable alkali metal battery with high Coulombic efficiency (CE) are disclosed. A slow charge/rapid discharge protocol is used in conjunction with a concentrated electrolyte to achieve high CE in rechargeable lithium and sodium batteries, include anode-free batteries. In some examples, the CE is ≥99.8%.

Claims (42)

1. A method for cycling a rechargeable alkali metal battery, comprising:

charging a rechargeable alkali metal battery at a first current density C1, wherein the rechargeable alkali metal battery prior to an initial charge cycle comprises

(i) a cathode comprising M + , where M is Li or Na,

(ii) an anode current collector and no anode, or an anode current collector in physical contact with a thin layer of M having an average thickness from 1 μm to 20 μm,

(iii) a separator disposed between the anode current collector and the cathode, and

(iv) an electrolyte comprising a salt comprising M + dissolved in a non-aqueous solvent, the electrolyte having a concentration of M + within a range of 2.5 M to 8 M when M is Li, or a concentration of M + within a range of 2.5 M to 5 M when M is Na; and

discharging the rechargeable alkali metal battery at a second current density C2, wherein C2≥5×C1 and the rechargeable alkali metal battery has a Coulombic efficiency ≥99.5%.

2. The method of claim 1 , wherein C2 is within a range of from 5×C1 to 15×C1.

3. The method of claim 1 , wherein the rechargeable alkali metal battery, prior to the initial charge cycle, comprises the thin layer of M on a surface of the anode current collector facing the separator.

4. The method of claim 3 , wherein the thin layer of M, prior to an initial charge cycle, includes an amount of M that is ≤100 wt % of an amount of M oxidized during a single discharge cycle of the rechargeable alkali metal battery.

5. The method of claim 1 , wherein the rechargeable alkali metal battery, prior to the initial charge cycle, does not comprise the thin layer of M or an anode.

6. The method of claim 1 , wherein the electrolyte comprises lithium bis(fluorosulfonyl)imide (LiFSI) in an ether solvent.

7. The method of claim 6 , wherein the electrolyte comprises 3-6 M LiFSI in 1,2-dimethoxyethane (DME).

8. The method of claim 1 , wherein M is Na and the electrolyte comprises a nonaqueous solvent and sodium bis(fluorosulfonyl)imide (NaFSI) or a sodium salt mixture comprising at least 20 mol % NaFSI based on total sodium salt content.

9. The method of claim 8 , wherein the nonaqueous solvent is an ether, an organic carbonate, or a mixture thereof.

10. The method of claim 8 , wherein the electrolyte consists essentially of:

(i) NaFSI or a sodium salt mixture consisting of (a) at least 20 mol % NaFSI based on total sodium salt content and (b) NaTFSI, NaPF 6 , or NaTFSI and NaPF 6 ; and

(ii) DME, diglyme, or tetrahydrofuran.

11. A method for cycling a rechargeable lithium metal battery, comprising:

charging a rechargeable lithium metal battery at a first current density C1, wherein the rechargeable lithium metal battery prior to an initial charge cycle comprises

(i) a cathode comprising Li + ,

(ii) an anode current collector,

(iii) a separator disposed between the anode current collector and the cathode, and

(iv) an electrolyte comprising a salt comprising Li + dissolved in a non-aqueous ether solvent, the electrolyte having a concentration of Li + within a range of 2.5 M to 8 M; and

discharging the rechargeable lithium metal battery at a second current density C2, wherein C2≥5×C1 and the rechargeable lithium metal battery has a Coulombic efficiency ≥99.5%.

12. The method of claim 11 , wherein C1≤0.7 mA/cm 2 .

13. The method of claim 11 , wherein the rechargeable lithium metal battery further comprises a thin layer of lithium on a surface of the anode current collector facing the separator, the thin layer having an average thickness of 1 μm to 20 μm.

14. The method of claim 13 , wherein the thin layer of lithium includes an amount of lithium that is ≤100 wt % of an amount of lithium oxidized during a single discharge cycle of the rechargeable lithium metal battery.

15. A method for cycling a rechargeable sodium metal battery, comprising:

charging a rechargeable sodium metal battery at a first current density C1, wherein the rechargeable sodium metal battery prior to an initial charge cycle comprises

(i) a cathode comprising Na + ,

(ii) an anode current collector,

(iii) a separator disposed between the anode current collector and the cathode, and

(iv) an electrolyte comprising (a) a nonaqueous solvent comprising an ether, an organic carbonate, or a mixture thereof, and (b) sodium bis(fluorosulfonyl)imide (NaFSI) or a sodium salt mixture comprising at least 20 mol % NaFSI based on total sodium salt content, wherein the electrolyte has a total sodium salt concentration of 2.5-5 M; and

discharging the rechargeable sodium metal battery at a second current density C2, wherein C2≥5×C1 and the rechargeable alkali metal battery has a Coulombic efficiency ≥99.5%.

16. The method of claim 15 , wherein the rechargeable sodium metal battery further comprises a thin layer of sodium on a surface of the anode current collector facing the separator, the thin layer having an average thickness of 1 μm to 20 μm.

17. The method of claim 16 , wherein the thin layer of sodium includes an amount of sodium that is ≤100 wt % of an amount of sodium oxidized during a single discharge cycle of the rechargeable sodium metal battery.

18. The method of claim 1 , wherein:

(i) C1 is 0.1 mA/cm 2 to 0.7 mA/cm 2 ; or

(ii) C2 is 1.5 mA cm −2 to 4 mA cm −2 ; or

(iii) both (i) and (ii).

19. The method of claim 1 , wherein C1 is C/5 and C2 is 2C.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jun 3, 2016
From: BATTELLE MEMORIAL INSTITUTE, PACIFIC NORTHWEST DIVISION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 038795/0285 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2016
From: ZHANG, JI-GUANG; ADAMS, BRIAN D.G.; XU, WU; ZHENG, JIANMING
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 038443/0895 →
Continuity (3)
Continuation In Part 14869647 · Sep 29, 2015
Continuation In Part 14482312 · Sep 10, 2014
Related Publication 20160240896A1 · Aug 18, 2016
Cited By (1)
US 12,397,678