Adjustable split weight gyratory sifter
An apparatus includes a screen basket and a drive system coupled to the screen basket. The drive system includes a motor and a drive having a drive shaft. The drive system imparts a gyratory motion to the screen basket. First and second eccentric masses are coupled to the drive shaft. A method includes coupling the drive system to the screen basket of a sifter; the first eccentric mass positioned a distance above the second eccentric mass. The first and second eccentric masses are rotated together. The masses of the first and second eccentric masses are provided and/or adjusted so that a summation of forces generated by rotating the first and second eccentric masses generates a force line in plane with a center of gravity of the sifter. Rotation of the eccentric weights may move a distal end of a first and/or second weight arm a vertical distance upward.
1. An apparatus comprising:
a screen basket;
a drive system coupled to the screen basket, the drive system comprising:
a motor; and
a drive having a drive shaft, a first eccentric mass coupled the drive shaft and a second eccentric mass coupled to the drive shaft,
wherein at least one selected from
the drive system is disposed proximate a center of gravity of the apparatus,
a summation of forces generated by rotation of the first eccentric mass and the second eccentric mass provides a force line in plane with a center of gravity of the apparatus, and
the first eccentric mass is coupled to a first weight arm, the first weight arm coupled to the drive shaft, the second eccentric mass is coupled to a second weight arm, the second weight arm coupled to the drive shaft, and a mass of the first eccentric mass displaces a distal end of the first weight arm a vertical distance.
2. The apparatus of claim 1 , wherein a mass of at least the second eccentric mass is adjustable.
3. The apparatus of claim 1 , wherein the drive shaft is oriented generally vertically and the first eccentric mass is positioned above the second eccentric mass.
4. The apparatus of claim 1 , wherein the first eccentric mass is greater than the second eccentric mass.
5. The apparatus of claim 1 , wherein the vertical distance is equal and opposite to a vertical displacement of the distal end of the first weight arm when the first weight arm rotates about the drive shaft.
6. A method comprising:
coupling a drive system to a screen basket of a sifter, the drive system comprising a motor and a drive, the drive having a first eccentric mass and a second eccentric mass coupled to a generally vertical drive shaft, the first eccentric mass positioned a distance above the second eccentric mass;
rotating the first eccentric mass and the second eccentric mass together; and
providing the first eccentric mass with a first mass and the second eccentric mass with a second mass, such that a summation of the forces generated by rotating the first eccentric mass and the second eccentric mass generates a force line in plane with a center of gravity of the sifter.
7. The method of claim 6 , further comprising adjusting the mass of at least one of the first eccentric mass and the second eccentric mass to move the force line in a vertical direction.
8. The method of claim 7 , wherein the adjusting the mass comprises adding or removing one or more weight plates from at least one of a first weight arm or a second weight arm.
9. The method of claim 6 , further comprising:
determining a change of the center of gravity of the sifter; and
decreasing the mass of the second eccentric mass and shifting the force line of the first and second eccentric masses a vertical distance upward.
10. The method of claim 9 , wherein the vertical distance is approximately equal to the change of the center of gravity of the sifter in a vertical direction.
11. The method of claim 6 , further comprising:
determining a change of the center of gravity of the sifter; and
decreasing the mass of the first eccentric mass and shifting the force line of the first and second eccentric masses a vertical distance downward to correspond with the change in the center of gravity of the sifter.
12. A method comprising:
providing a drive system to a screen basket of a sifter, the drive system comprising a motor and a drive, the drive having a vertical drive shaft, a first weight arm coupled to the drive shaft, the first weight arm having a first offset mass proximate a distal end of the first weight arm, and a second weight arm coupled to the drive shaft axially below the first weight arm, the second weight arm having a second offset mass proximate a distal end of the second weight arm;
providing a mass of the first offset mass such that a distal end of the first weight arm flexes a vertical distance downwards and providing a mass of the second offset mass such that a distal end of the second weight arm flexes a vertical distance downwards; and
actuating the motor and rotating the vertical drive shaft and the first and second weight arms, the rotating the vertical drive shaft causing the distal end of the first weight arm and the distal end of the second weight arm to move a vertical distance upwards.
13. The method of claim 12 , wherein the vertical distance upwards is approximately equal to the vertical distance downwards.
14. The method of claim 12 , wherein at least one of the first weight arm or the second weight arm is in a substantially horizontal plane when rotating about the vertical drive shaft.
15. The method of claim 12 , further comprising locating the drive system proximate a center of gravity of the sifter.
16. The method of claim 12 , further comprising rotating the vertical drive shaft at a speed such that a centrifugal force and upward torque created by the first and second weight arms rotating substantially cancels the downward force of a weight of the first and second offset masses and the rotational moment imparted on the sifter.