IP Library Granted Patent US 10,143,988
Granted Patent B2
US 10,143,988 · App. 15/149,670 · Granted Dec 4, 2018

Method for synthesizing non-spherical nanostructures

Inventors: Joseph B. Tracy (Cary, NC); Wei-Chen Wu (Taipei, TW); Brian S. Chapman (Raleigh, NC); Laurel R. Rowe (Raleigh, NC)
Assignee: North Carolina State University
B01J13/22B01J13/14
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Quick Facts
Patent No.
US 10,143,988
App. No.
15/149,670
Granted
Dec 4, 2018
Kind
B2
Abstract

The disclosure provides methods of synthesizing non-spherical nanostructures. One embodiment has steps of providing a solution of nanoparticles (NPs) wherein each of the NPs comprises a non-spherical NP that includes gold and a surfactant coating covering the non-spherical NP; mixing the NPs and a pH modifier solution making a pH-modified solution of NPs having a pH within a predefined pH range; and adding a silica precursor solution to the solution of nanoparticles at a constant rate for at least one (1) minute to provide a homogeneous silica solution of NPs. Another embodiment has steps of providing a solution of NPs wherein each of the NPs comprises a non-spherical NP that includes gold and a surfactant coating covering the non-spherical NP; and adding a silica precursor solution to the solution of nanoparticles at a constant rate for at least one (1) minute to provide a homogeneous silica solution of NPs.

Claims (43)

1. A method for synthesizing non-spherical nanostructures comprising:

providing nanoparticles (NPs) wherein each of the NPs comprises a non-spherical NP that includes gold and a surfactant coating covering the non-spherical NP;

mixing the NPs and a pH modifier solution to provide a pH-modified solution of NPs having a pH within a predefined pH range; and

adding a silica precursor solution to the pH-modified solution of NPs at a constant rate for at least one (1) minute to provide a homogeneous silica solution of NPs.

2. The method for synthesizing non-spherical nanostructures of claim 1 wherein adding the silica precursor solution to the pH-modified solution of NPs is conducted at a constant rate for at least two (2) minutes to provide a homogeneous silica solution of NPs.

3. The method for synthesizing non-spherical nanostructures of claim 1 wherein adding the silica precursor solution to the pH-modified solution of NPs is conducted at a constant rate for at least three (3) minutes to provide a homogeneous silica solution of NPs.

4. The method for synthesizing non-spherical nanostructures of claim 1 wherein adding the silica precursor solution to the pH-modified solution of NPs is conducted at a constant rate for at least four (4) minutes to provide a homogeneous silica solution of NPs.

5. The method for synthesizing non-spherical nanostructures of claim 1 wherein adding the silica precursor solution to the pH-modified solution of NPs is conducted at a constant rate for at least five (5) minutes to provide a homogeneous silica solution of NPs.

6. The method for synthesizing non-spherical nanostructures of claim 1 further comprising depositing a silica overcoat onto the surfactant coating of each of the NPs by maintaining the homogeneous silica solution of NPs at a temperature that is between 25° C. and 40° C. for a predetermined reaction time to provide silica-coated NPs.

7. The method for synthesizing non-spherical nanostructures of claim 6 further including adding a deposition stop solution to the homogeneous silica solution of NPs to terminate deposition of silica on the silica-coated NPs before the predetermined reaction time is reached to provide silica-coated NPs having a silica coating thickness that is less than 10 nanometers (nm) thick.

8. The method for synthesizing non-spherical nanostructures of claim 6 further including adding an iron oxide particulate coating onto the silica-coated NPs.

9. The method for synthesizing non-spherical nanostructures of claim 8 wherein adding the iron oxide particulate coating does not add a linker to bind the iron particulate coating to the silica-coated NPs.

10. The method for synthesizing non-spherical nanostructures of claim 1 wherein the NPs are gold nanorods.

11. The method for synthesizing non-spherical nanostructures of claim 1 wherein the NPs are made of gold alloy having a percentage of gold composition that is at least 40 atomic %.

12. The method for synthesizing non-spherical nanostructures of claim 1 wherein the surfactant coating is cetyltrimethylammonium bromide (CTAB).

13. The method for synthesizing non-spherical nanostructures of claim 1 wherein the pH modifier solution is a base solution of sodium hydroxide (NaOH).

14. The method for synthesizing non-spherical nanostructures of claim 13 wherein the predefined pH range is from about 10 to 12.

15. The method for synthesizing non-spherical nanostructures of claim 1 wherein the silica precursor solution is tetraethoxysilane (TEOS).

16. The method for synthesizing non-spherical nanostructures of claim 6 wherein the predetermined reaction time is between 1 hour and 30 hours.

17. The method for synthesizing non-spherical nanostructures of claim 16 wherein the predetermined reaction time is between 19 hours and 21 hours.

18. The method for synthesizing non-spherical nanostructures of claim 6 wherein the homogeneous silica solution of NPs is contained without agitation for the predetermined reaction time after adding the silica precursor solution to the pH-modified solution of NPs.

19. The method for synthesizing non-spherical nanostructures of claim 6 wherein a shell thickness of a SiO 2 shell encapsulating individual ones of the silica-coated NPs is between 2 nm and 30 nm.

20. The method for synthesizing non-spherical nanostructures of claim 6 yielding at least 190 milligrams of silica-coated NPs per a process batch of the homogeneous silica solution of NPs.

21. The method for synthesizing non-spherical nanostructures of claim 6 wherein at least 50% of the silica-coated NPs are dumbbell-shaped such that bulbous opposing ends are connected by a waist, which has a waist diameter that is less than an average of maximum diameters of the bulbous opposing ends.

22. The method for synthesizing non-spherical nanostructures of claim 1 comprising:

depositing a silica overcoat onto the surfactant coating of each of the NPs by maintaining the homogeneous silica solution of NPs at a temperature that is between 25° C. and 40° C. for a predetermined reaction time to provide silica-coated NPs;

mixing a deposition stop solution and the homogeneous silica solution of NPs to terminate deposition of silica on the silica-coated NPs; and

adding an iron oxide particulate coating onto the silica-coated NPs.

23. The method for synthesizing non-spherical nanostructures of claim 22 wherein a shell thickness of a SiO 2 shell encapsulating individual ones of the silica-coated NPs is less than 10 nm thick.

24. The method for synthesizing non-spherical nanostructures of claim 22 wherein adding the iron oxide particulate coating does not add a linker to bind the iron oxide particulate coating to the silica-coated NPs.

25. The method for synthesizing non-spherical nanostructures of claim 22 wherein the NPs are gold nanorods.

26. A method for synthesizing non-spherical nanostructures comprising:

providing a solution of nanoparticles (NPs) wherein each of the NPs comprises a non-spherical NP that includes gold and a surfactant coating covering the non-spherical NP; and

adding a silica precursor solution to the solution of NPs at a constant rate for at least one (1) minute to provide a homogeneous silica solution of NPs.

27. The method for synthesizing non-spherical nanostructures of claim 26 wherein adding the silica precursor solution to the solution of NPs is conducted at a constant rate for at least two (2) minutes to provide a homogeneous silica solution of NPs.

28. The method for synthesizing non-spherical nanostructures of claim 26 wherein adding the silica precursor solution to the solution of NPs is conducted at a constant rate for at least three (3) minutes to provide a homogeneous silica solution of NPs.

29. The method for synthesizing non-spherical nanostructures of claim 26 wherein adding the silica precursor solution to the solution of NPs is conducted at a constant rate for at least four (4) minutes to provide a homogeneous silica solution of NPs.

30. The method for synthesizing non-spherical nanostructures of claim 26 wherein adding the silica precursor solution to the solution of NPs is conducted at a constant rate for at least five (5) minutes to provide a homogeneous silica solution of NPs.

31. The method for synthesizing non-spherical nanostructures of claim 26 further including depositing a silica overcoat onto the surfactant coating of each of the NPs by maintaining the homogeneous silica solution of NPs at a temperature that is between 25° C. and 40° C. for a predetermined reaction time to provide silica-coated NPs.

32. The method for synthesizing non-spherical nanostructures of claim 31 further including adding a deposition stop solution to the homogeneous silica solution of NPs to terminate deposition of silica on the silica-coated NPs before the predetermined reaction time is reached to provide silica-coated NPs having a silica coating thickness that is less than 10 nm thick.

33. The method for synthesizing non-spherical nanostructures of claim 31 further including adding an iron oxide particulate coating onto the silica-coated NPs.

34. The method for synthesizing non-spherical nanostructures of claim 33 wherein adding the iron oxide particulate coating does not add a linker to bind the iron oxide particulate coating to the silica-coated NPs.

35. The method for synthesizing non-spherical nanostructures of claim 26 wherein the non-spherical NP is a gold nanorod.

Assignments (2)
CONFIRMATORY LICENSE Recorded Mar 30, 2018
From: NORTH CAROLINA STATE UNIVERSITY, RALEIGH
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 045801/0536 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2018
From: TRACY, JOSEPH B.; WU, WEI-CHEN; CHAPMAN, BRIAN S.; ROWE, LAUREL R.
To: NORTH CAROLINA STATE UNIVERSITY
Reel/Frame 045087/0771 →
Continuity (2)
Provisional Application 62158887 · May 8, 2015
Related Publication 20160325257A1 · Nov 10, 2016