IP Library Granted Patent US 9,739,056
Granted Patent B2
US 9,739,056 · App. 15/159,762 · Granted Aug 22, 2017

Lath and drainage

Inventor: Gary R. Johnson (Gary, IN)
Assignee: Innovation Calumet LLC
E04B2/845E04B1/665E04B1/7038E04F13/04E04F13/047E04F13/08Y10T428/249962
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Quick Facts
Patent No.
US 9,739,056
App. No.
15/159,762
Granted
Aug 22, 2017
Kind
B2
Abstract

An improved lath is disclosed having a water drainage layer provided in association with the lath. The water drainage layer serves to remove water that might otherwise build up between the lath and wall structure.

Claims (30)

1. A construct for use in a wall structure, comprising:

a lath member having a front side and a back side, the lath member composed of a matrix of fibers comprising a first diameter, wherein the matrix of fibers forms openings in the lath member sufficient to provide keying for cementitious material; and

a water channel material having a front side and a back side defining a width therebetween, the width being generally filled in cross-section with non-absorbent, fibrous elements that span the width so as to define a path for water passing through the width from a top to a bottom thereof, wherein the fibrous elements comprise a second diameter smaller than the first diameter, wherein the water channel material comprises a porosity sufficient to permit water to pass therethrough, but insufficient for cementitious material to pass therethrough, and wherein the back side of the lath member is positioned on the front side of the water channel material.

2. The construct of claim 1 , wherein the back side of the lath member is affixed to the front side of the water channel material such that the lath member and the water channel material are joined together as a unitary whole.

3. The construct of claim 1 , wherein the lath member is self-furred.

4. The construct of claim 1 , wherein the lath member is flat.

5. The construct of claim 1 , wherein the matrix of fibers comprises a rigid material.

6. The construct of claim 1 , further comprising a vapor barrier layer affixed to the back side of the water channel material.

7. The construct of claim 6 , wherein the lath member, the water channel material, and the vapor barrier layer are joined together as a unitary whole.

8. A construct for use in a wall structure, comprising:

a lath member having a front side and a back side, the lath member composed of a matrix of fibers, wherein the matrix of fibers forms openings in the lath member sufficient to provide keying for cementitious material;

a water channel material composed of a plastic sheet having a front side and a back side, wherein the water channel material includes corrugations extending from the front side of the water channel material, wherein the corrugations define drainage channels from a top to a bottom of the water channel material, and wherein the back side of the lath member is positioned on the front side of the water channel material.

9. The construct of claim 8 , wherein the back side of the lath member is affixed to the front side of the water channel material such that the lath member and the water channel material are joined together as a unitary whole.

10. The construct of claim 8 , wherein the lath member is self-furred.

11. The construct of claim 8 , wherein the lath member is flat.

12. The construct of claim 8 , wherein the matrix of fibers comprises a rigid material.

13. The construct of claim 8 , wherein the corrugations are thermoformed in the water channel material.

14. The construct of claim 8 , further comprising a vapor barrier layer affixed to the back side of the water channel material.

15. The construct of claim 14 , wherein the lath member, the water channel material, and the vapor barrier layer are joined together as a unitary whole.

16. A method of installing a lath and drainage construct comprising:

trimming a section of the lath and drainage construct to a determined size, wherein the lath and drainage construct comprises:

a lath member having a front side and a back side, the lath member composed of a matrix of fibers comprising a first diameter, wherein the matrix of fibers forms openings in the lath member sufficient to provide keying for cementitious material; and

a water channel material having a front side and a back side defining a width therebetween, the width being generally filled in cross-section with non-absorbent, fibrous elements that span the width so as to define a path for water passing through the width from a top to a bottom thereof, wherein the fibrous elements comprise a second diameter smaller than the first diameter, wherein the water channel material comprises a porosity sufficient to permit water to pass therethrough, but insufficient for cementitious material to pass therethrough, and wherein the back side of the lath member is positioned on the front side of the water channel material;

placing the section of the lath and drainage construct on a building wall; and

affixing the section of the lath and drainage construct to the building wall.

17. The construct of claim 16 , wherein the back side of the lath member is affixed to the front side of the water channel material such that the lath member and the water channel material are joined together as a unitary whole.

18. The method of claim 16 , wherein affixing the section of the lath and drainage construct to the building wall comprises driving a plurality of penetrating fasteners through the section and into the building wall.

19. The method of claim 18 , wherein the lath and drainage construct further comprises a plurality of spacers forming a space between the lath member and the water channel material, and wherein each fastener in the plurality of fasteners is driven through one of the plurality of spacers.

20. The method of claim 16 , further comprising:

applying cementitious material to the front side of the lath member.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2022
From: MORTAR NET USA, LTD.
To: MORTAR NET OF OHIO, LLC
Reel/Frame 060679/0310 →
NUNC PRO TUNC ASSIGNMENT Recorded Jul 26, 2022
From: INNOVATION CALUMET LLC
To: MORTAR NET USA, LTD.
Reel/Frame 060630/0517 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2017
From: MORTAR NET USA, LTD.
To: INNOVATION CALUMET LLC
Reel/Frame 042693/0216 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2017
From: JOHNSON, GARY R
To: MORTAR NET USA, LTD.
Reel/Frame 042593/0878 →
Continuity (4)
Continuation 14842471 · Sep 1, 2015
Continuation 13848993 · Mar 22, 2013
Provisional Application 61614673 · Mar 23, 2012
Related Publication 20160265220A1 · Sep 15, 2016