IP Library › Granted Patent US 10,905,926
Granted Patent B2
US 10,905,926 · App. 15/170,593 · Granted Feb 2, 2021

Club heads having reinforced club head faces and related methods

Inventors: Eric J. Morales (Laveen, AZ); Ryan M. Stokke (Anthem, AZ); Eric V. Cole (Phoenix, AZ); Cory S. Bacon (Cave Creek, AZ); Travis D. Milleman (Cave Creek, AZ)
Assignee: Karsten Manufacturing Corporation
A63B53/047A63B60/54A63B53/0408A63B53/0454A63B53/0458A63B60/52A63B2053/0491Y10T29/49828
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,905,926
App. No.
15/170,593
Granted
Feb 2, 2021
Kind
B2
Abstract

Some embodiments include club heads having reinforced club head faces. Other embodiments of related club heads and methods are also disclosed.

Claims (120)

1. A golf club head comprising:

a top end and a bottom end opposite the top end;

a front end and a rear end opposite the front end;

a toe end and a heel end opposite the toe end;

a face element comprising:

a face surface located at the front end and comprising a face center and a face perimeter; and

a rear surface located at the rear end and being approximately opposite to the face surface, the rear surface comprising a rear center approximately opposite the face center and a rear perimeter;

and

a reinforcement device located at the rear surface;

wherein:

an x-axis extends approximately parallel to the face surface and intersects the rear center;

a y-axis extends approximately parallel to the face surface, extends approximately perpendicular to the x-axis, and intersects the rear center;

a z-axis extends approximately perpendicular to the face surface, extends approximately perpendicular to the x-axis and the y-axis, and intersects the rear center;

the x-axis extends through the toe end and the heel end and equidistant between the top end and the bottom end;

the y-axis extends through the top end and the bottom end and equidistant between the toe end and the heel end;

the z-axis extends through the front end and the rear end and equidistant (i) between the toe end and the heel end and (ii) between the top end and the rear end;

the reinforcement device comprises a reinforcement element comprising a geometric center approximately located at the z-axis;

the reinforcement element extends out from the rear surface toward the rear end and away from the front end;

the reinforcement element comprises a looped rib having an outer perimeter surface and an inner perimeter surface;

the face element is thinner within the inner perimeter surface than outside the outer perimeter surface;

the outer perimeter surface of the reinforcement element is filleted with the rear surface with a fillet having a radius of greater than or equal to approximately 0.012 centimeters; and

the inner perimeter surface comprises a largest rib span of greater than or equal to approximately 0.609 centimeters to approximately 1.88 centimeters.

2. The golf club head of claim 1 wherein:

the face surface comprises one or more scoring lines extending between the toe end and the heel end.

3. The golf club head of claim 1 further comprising:

a lip positioned on the rear surface of the club head.

4. The golf club head of claim 1 wherein at least one of:

the rear surface is nearer to the face surface at the face center than proximal to the face perimeter; or

a center thickness from the face center to the rear center is less than or equal to approximately 0.203 centimeters.

5. The golf club head of claim 1 wherein at least one of:

the looped rib is symmetric about the x-axis; or

the looped rib is symmetric about the y-axis.

6. The golf club head of claim 5 wherein:

the looped rib comprises an elliptical looped rib.

7. The golf club head of claim 6 wherein:

the elliptical looped rib comprises a circular looped rib.

8. The golf club head of claim 1 wherein:

the inner perimeter surface of the looped rib is filleted with the rear surface.

9. The golf club head of claim 1 wherein:

the looped rib comprises a cavity defined by the inner perimeter surface and the rear surface; and

the cavity is devoid of a weighted insert.

10. The golf club head of claim 1 wherein:

the looped rib comprises a cavity defined by the inner perimeter surface and the rear surface; and

the cavity contains an insert.

11. The golf club head of claim 10 wherein:

the insert comprises an elastomer or a foam.

12. The golf club head of claim 10 wherein:

the rear surface at least partially comprises a vibration attenuating feature disposed thereon, the vibration attenuating feature comprises:

a damping foil disposed on the rear surface of the golf club head;

and at least one of:

a badge at least partially covering the rear surface of the golf club head; or

a badge at least partially covering the cavity.

13. The golf club head of claim 12 wherein:

the damping foil is located between the badge and at least one of:

the rear surface of the golf club head; or

the cavity.

14. The golf club head of claim 1 wherein:

the golf club head further comprises a perimeter wall element extending out from the rear surface toward the rear end and away from the front end, the perimeter wall element comprising:

a first perimeter wall portion extending along the perimeter of the rear surface at the top end; and

a second perimeter wall portion extending along the perimeter of the rear surface at the bottom end.

15. The golf club head of claim 1 wherein:

the reinforcement element comprises an outer perimeter surface;

the looped rib comprises an outer perimeter surface and an inner perimeter surface;

the outer perimeter surface of the reinforcement element comprises the outer perimeter surface of the looped rib; and

a rib thickness between the inner perimeter surface of the looped rib and the outer perimeter surface of the looped rib is approximately 0.0508 centimeters to approximately 1.448 centimeters.

16. A method of providing a golf club head, the method comprising:

providing a face element comprising:

a face surface located at a front end and comprising a face center and a face perimeter; and

a rear surface located at a rear end and being approximately opposite to the face surface, the rear surface comprising a rear center approximately opposite the face center and a rear perimeter;

and

providing a reinforcement device at the rear surface;

wherein:

the golf club head comprises:

a top end and a bottom end opposite the top end;

the front end and the rear end opposite the front end; and

a toe end and a heel end opposite the toe end;

an x-axis extends approximately parallel to the face surface and intersects the rear center;

a y-axis extends approximately parallel to the face surface, extends approximately perpendicular to the x-axis, and intersects the rear center;

a z-axis extends approximately perpendicular to the face surface, extends approximately perpendicular to the x-axis and the y-axis, and intersects the rear center;

the x-axis extends through the toe end and the heel end and equidistant between the top end and the bottom end;

the y-axis extends through the top end and the bottom end and equidistant between the toe end and the heel end;

the z-axis extends through the front end and the rear end and equidistant (i) between the toe end and the heel end and (ii) between the top end and the rear end;

providing the reinforcement device comprises providing a reinforcement element comprising a geometric center approximately located at the z-axis;

the reinforcement element extends out from the rear surface toward the rear end and away from the front end;

the reinforcement element comprises a looped rib having an outer perimeter surface and an inner perimeter surface;

the face element is thinner within the inner perimeter surface than outside, the outer perimeter surface;

the outer perimeter surface of the reinforcement element is filleted with the rear surface with a fillet having a radius of greater than or equal to approximately 0.012 centimeters; and

the inner perimeter surface comprises a largest rib span of greater than or equal to approximately 0.609 centimeters to approximately 1.88 centimeters.

17. The method of claim 16 wherein:

the looped rib comprises a central cavity defined by the inner perimeter surface and the rear surface; and

the central cavity contains an insert.

18. The method of claim 16 wherein:

the reinforcement element comprises a first reinforcement element;

the looped rib comprises a first looped rib;

providing the reinforcement device further comprises providing a second reinforcement element;

the second reinforcement element comprises a second looped rib; and

the second looped rib is approximately concentric with the first looped rib.

19. A golf club comprising:

a shaft; and

a golf club head coupled to the shaft, the golf club head comprising:

a top end and a bottom end opposite the top end;

a front end and a rear end opposite the front end;

a toe end and a heel end opposite the toe end;

a face element comprising:

a face surface located at the front end and comprising a face center and a face perimeter; and

a rear surface located at the rear end and being approximately opposite to the face surface, the rear surface comprising a rear center approximately opposite the face center and a rear perimeter; and

a reinforcement device located at the rear surface;

wherein:

an x-axis extends approximately parallel to the face surface and intersects the rear center;

a y-axis extends approximately parallel to the face surface, extends approximately perpendicular to the x-axis, and intersects the rear center;

a z-axis extends approximately perpendicular to the face surface, extends approximately perpendicular to the x-axis and the y-axis, and intersects the rear center;

the x-axis extends through the toe end and the heel end and equidistant between the top end and the bottom end;

the y-axis extends through the top end and the bottom end and equidistant between the toe end and the heel end;

the z-axis extends through the front end and the rear end and equidistant (i) between the toe end and the heel end and (ii) between the top end and the rear end;

the reinforcement device comprises a reinforcement element comprising a geometric center approximately located at the z-axis;

the reinforcement element extends out from the rear surface toward the rear end and away from the front end;

the reinforcement element comprises a looped rib having an outer perimeter surface and an inner perimeter surface;

the face element is thinner within the inner perimeter surface than outside the outer perimeter surface;

the outer perimeter surface of the reinforcement element is filleted with the rear surface with a fillet having a radius of greater than or equal to approximately 0.012 centimeters; and

the inner perimeter surface comprises a largest rib span of greater than or equal to approximately 0.609 centimeters to approximately 1.88 centimeters.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2016
From: MORALES, ERIC J.; STOKKE, RYAN M.; COLE, ERIC V.; BACON, CORY S.; MILLEMAN, TRAVIS D.
To: KARSTEN MANUFACTURING CORPORATION
Reel/Frame 038984/0933 →
Continuity (9)
Continuation In Part 14710236 · May 12, 2015
Provisional Application 62169089 · Jun 1, 2015
Provisional Application 62266074 · Dec 11, 2015
Provisional Application 62280035 · Jan 18, 2016
Provisional Application 61994029 · May 15, 2014
Provisional Application 62023819 · Jul 11, 2014
Provisional Application 62101926 · Jan 9, 2015
Provisional Application 62146783 · Apr 13, 2015
Related Publication 20160271461A1 · Sep 22, 2016
Cited By (8)
US 12,286,001 US 12,383,804 US 12,472,408 US 12,533,557 US 12,582,880 US 12,629,568 US 12,728,323 US 12,734,415