Strand-based laminates in absorbent articles
Absorbent articles comprising a multilayer outer cover comprising a first outer layer and a second outer layer comprising a component that exhibits at least partial elastic recovery after mechanical activation in the machine direction; an inner layer, disposed between the first outer layer and the second outer layer, the inner layer comprising elastic strands; and wherein at least one of the first outer layer and second outer layer is laminated to the inner layer.
1. An absorbent article comprising:
a topsheet;
an outer cover; and
an absorbent core disposed between the topsheet and the outer cover;
wherein the outer cover comprises a multilayer substrate comprising:
a first outer layer and a second outer layer, wherein at least one of the first and second outer layers comprises a component that exhibits at least partial elastic recovery after mechanical activation in the machine direction;
an inner layer, disposed between the first outer layer and the second outer layer, the inner layer comprising elastic strands; and
wherein at least one of the first outer layer and second outer layer is laminated to the inner layer; and
wherein at least one of the first and second outer layers comprises a film comprising at least one elastomeric component.
2. The absorbent article of claim 1 , wherein the inner layer comprising elastic strands is prestrained.
3. The absorbent article of claim 1 , wherein at least one elastomeric component is a polyolefin.
4. The absorbent article of claim 1 , wherein at least one of the first and second outer layers comprises a multilayer nonwoven structure comprising at least one elastomeric component.
5. The absorbent article of claim 1 , wherein at least one of the first and second outer layers that is mechanically-activated in the machine direction is prestrained.
6. The absorbent article of claim 1 , wherein the inner layer and the at least one of the first and second outer layers that exhibits at least partial recovery after mechanical activation in the machine direction are each prestrained prior to being bonded to one another.
7. The absorbent article of claim 6 , wherein the amount of prestraining of the at least one of the first and second outer layers is the same as the amount of prestraining of the inner layer.
8. The absorbent article of claim 6 , wherein the amount of prestraining of the at least one of the first and second outer layers is less than the amount of prestraining of the inner layer.
9. The absorbent article of claim 6 , wherein the multilayer substrate is defined in the x-y plane and wherein the at least one of the first and second outer layers expands in the z-direction upon recovery in the machine direction.
10. The absorbent article of claim 9 , wherein the expansion in the z-direction upon recovery in the machine direction increases with an increase in the differential in the percent recovery between the at least one of the first and second outer layers and the inner layer.
11. The absorbent article of claim 9 , wherein the differential in the percent recovery between the at least one of the first and second outer layers and the inner layer is about zero.
12. The absorbent article of claim 9 , wherein the percent recovery of the at least one of the first and second outer layers is about zero.
13. The absorbent article of claim 1 , wherein the inner layer and at least one of the first or second outer layers are bonded to one another prior to the multilayer substrate being mechanically activated in the machine direction.
14. The absorbent article of claim 1 , wherein at least one of the first or second outer layers is mechanically activated in the cross direction prior to being activated in the machine direction.
15. The absorbent article of claim 1 , wherein the at least one of the first and second outer layers that exhibits at least partial elastic recovery after mechanical activation in the machine direction comprises a multilayer nonwoven comprising at least one meltblown layer.
16. The absorbent article of claim 15 , wherein the at least one meltblown layer comprises an elastic component.
17. The absorbent article of claim 1 , wherein the at least one of the first and second outer layers that exhibits at least partial elastic recovery after mechanical activation in the machine direction comprises a film and nonwoven laminate structure.
18. The absorbent article of claim 1 , wherein the inner layer comprises an elastomeric polyolefin or a styrenic block copolymer.
19. The absorbent article of claim 1 , wherein the multilayer substrate comprises from about 1 gsm to about 10 gsm of adhesive.
20. The absorbent article of claim 1 , wherein at least one of the first and second outer layers comprises a film and nonwoven laminate, wherein the film comprises discrete film strips.
21. The absorbent article of claim 1 , wherein the multilayer substrate is activated in the cross direction.
22. The absorbent article of claim 1 , wherein the multilayer substrate is mechanically activated in at least two directions.
23. The absorbent article of claim 1 , wherein the at least one of the first outer layer and second outer layer is laminated to the inner layer while in a stretched state.
24. An absorbent article comprising:
a topsheet;
an outer cover; and
an absorbent core disposed between the topsheet and the outer cover;
wherein the outer cover comprises a multilayer substrate comprising:
a first outer layer and a second outer layer, wherein at least one of the first and second outer layers comprises a component that exhibits at least partial elastic recovery after mechanical activation in the machine direction;
an inner layer, disposed between the first outer layer and the second outer layer, the inner layer comprising elastic strands; and
wherein at least one of the first outer layer and second outer layer is laminated to the inner layer; and
wherein at least one of the first and second outer layers comprises a film-nonwoven laminate.
25. An absorbent article comprising:
a topsheet;
an outer cover; and
an absorbent core disposed between the topsheet and the outer cover;
wherein the outer cover comprises a multilayer substrate comprising:
a first outer layer and a second outer layer, wherein at least one of the first and second outer layers comprises a component that exhibits at least partial elastic recovery after mechanical activation in the machine direction;
an inner layer, disposed between the first outer layer and the second outer layer, the inner layer comprising elastic strands; and
wherein at least one of the first outer layer and second outer layer is laminated to the inner layer; and
wherein at least one of the first and second outer layers comprises a low-melting elastomeric material.