IP Library › Granted Patent US 10,589,819
Granted Patent B2
US 10,589,819 · App. 15/191,970 · Granted Mar 17, 2020

Bicycle operating device

Inventors: Yasuyuki Komada (Sakai, JP); Takuro Jinbu (Sakai, JP); Tatsuya Matsushita (Sakai, JP)
Assignee: SHIMANO INC.
B62L3/023B62K23/06B62M25/04B62M25/08
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Quick Facts
Patent No.
US 10,589,819
App. No.
15/191,970
Granted
Mar 17, 2020
Kind
B2
Abstract

A bicycle operating device comprises a base member, an operating member, and a hydraulic unit. The base member comprises a first end portion, a second end portion, and a gripping portion. The gripping portion is provided between the first end portion and the second end portion. The operating member is movably mounted to the base member from a rest position toward an operated position. The hydraulic unit is provided at one of the base member and the operating member. The hydraulic unit comprises a hydraulic cylinder and a piston. The hydraulic cylinder includes a cylinder bore. The piston is arranged in the cylinder bore. The piston is configured to be pulled from an initial position to an actuated position in response to a movement of the operating member from the rest position toward the operated position to supply a hydraulic pressure toward at least one bicycle component.

Claims (106)

1. A bicycle operating device comprising:

a base member comprising:

a first end portion configured to be mounted to a handlebar;

a second end portion opposite to the first end portion; and

a gripping portion provided between the first end portion and the second end portion;

an operating member movably mounted to the base member about a pivot axis that passes through the base member from a rest position toward an operated position; and

a hydraulic unit provided at one of the base member and the operating member, the hydraulic unit comprising:

a hydraulic cylinder including a cylinder bore; and

a piston arranged in the cylinder bore, the piston being configured to be pulled in a direction away from the first end portion from an initial position to an actuated position in response to a movement of the operating member from the rest position toward the operated position to supply a hydraulic pressure toward at least one bicycle component,

the cylinder bore arranged in a lower portion of the base member between the first end portion and the pivot axis such that a center axis of the cylinder bore is arranged above the pivot axis in a mounting state where the base member is mounted to the handlebar.

2. The bicycle operating device according to claim 1 , wherein

the hydraulic unit is provided at the base member.

3. The bicycle operating device according to claim 2 , further comprising:

a biasing member to bias the piston from the actuated position toward the initial position, wherein

the biasing member is provided outside the cylinder bore and extends to a height above the hydraulic cylinder in the mounting state.

4. The bicycle operating device according to claim 3 , wherein

the biasing member is provided in the second end portion.

5. The bicycle operating device according to claim 2 , further comprising:

a hydraulic reservoir connected to the hydraulic cylinder.

6. The bicycle operating device according to claim 5 , wherein

the hydraulic reservoir is provided at the base member.

7. The bicycle operating device according to claim 6 , wherein

the hydraulic reservoir is at least partially provided above the hydraulic cylinder in the mounting state where the base member is mounted to the handlebar.

8. The bicycle operating device according to claim 5 , further comprising:

a bleeding port connected to the hydraulic reservoir to bleed a hydraulic fluid provided in the hydraulic reservoir.

9. The bicycle operating device according to claim 1 , further comprising:

a first adjusting member to adjust the initial position of the piston relative to the cylinder bore.

10. The bicycle operating device according to claim 1 , further comprising:

a second adjusting member to adjust the rest position of the operating member relative to the base member.

11. The bicycle operating device according to claim 1 , further comprising:

a stabilizer to stabilize the operating member at the rest position relative to the base member.

12. The bicycle operating device according to claim 1 , further comprising:

an electrical switch to receive an input operation, wherein

the electrical switch is provided at one of the base member and the operating member.

13. The bicycle operating device according to claim 12 , further comprising:

a connector to detachably receive an electrical control cable to electrically connect the electrical control cable to the electrical switch, wherein

the connector is provided at one of the base member and the operating member.

14. The bicycle operating device according to claim 13 , further comprising:

an electronic substrate electrically connected to the electrical switch and the connector, wherein

the electronic substrate is provided at one of the base member and the operating member.

15. The bicycle operating device according to claim 1 , further comprising:

a shift operating unit provided at the base member to move a mechanical control cable.

16. The bicycle operating device according to claim 1 , further comprising:

a mounting structure to mount the first end portion to the handlebar, wherein

the hydraulic cylinder is at least partially provided below the mounting structure in the mounting state where the base member is mounted to the handlebar.

17. The bicycle operating device according to claim 1 , wherein

the first end portion includes a mounting surface,

the mounting surface is in contact with the handlebar in the mounting state where the base member is mounted to the handlebar,

the hydraulic cylinder includes an end plug to close an end of the cylinder bore, and

the end plug is provided on the mounting surface.

18. The bicycle operating device according to claim 1 , further comprising:

a piston rod coupled to the piston; and

a seal member in contact with the piston rod, wherein

the base member includes

a through-hole coupled to the cylinder bore, and

an arrangement portion on which the seal member is arranged,

the piston rod extends through the through-hole, and

a first distance defined between an end of the cylinder bore and an end of the arrangement portion is equal to or longer than 1 mm.

19. The bicycle operating device according to claim 1 , further comprising:

a piston rod coupled to the piston; and

a seal member in contact with the piston rod, wherein

the base member includes

a through-hole coupled to the cylinder bore, and

an arrangement portion on which the seal member is arranged,

the piston rod extends through the through-hole, and

a first distance defined between an end of the cylinder bore and an end of the arrangement portion is equal to or longer than 10% of a second distance defined between an end of the piston and the end of the cylinder bore in a state where the piston is at the initial position.

20. A bicycle operating device comprising:

a base member comprising:

a first end portion;

a second end portion opposite to the first end portion; and

a gripping portion provided between the first end portion and the second end portion;

an operating member pivotally coupled to the base member about a pivot axis; and

a hydraulic unit provided at the base member, the hydraulic unit comprising:

a hydraulic cylinder including a cylinder bore defining a center axis, and

a piston arranged in the cylinder bore and movable relative to the hydraulic cylinder along the center axis,

the pivot axis being arranged below the center axis in a mounting state where the base member is mounted to a handlebar, the gripping portion being arranged about the center axis in the mounting state,

the piston being closer to the first end portion than the pivot axis, and

the cylinder bore arranged in a lower portion of the base member between the first end portion and the pivot axis.

21. A bicycle operating device comprising:

a base member configured to be mounted to a handlebar, the base member including a through-hole and an arrangement portion;

an operating member movably mounted to the base member from a rest position toward an operated position; and

a hydraulic unit provided at one of the base member and the operating member, the hydraulic unit comprising:

a hydraulic cylinder including a cylinder bore coupled to the through-hole; and

a piston arranged in the cylinder bore, the piston being configured to be pulled from an initial position to an actuated position in response to a movement of the operating member from the rest position toward the operated position to supply a hydraulic pressure toward at least one bicycle component;

a piston rod coupled to the piston and extending through the through-hole; and

a seal member arranged on the arrangement portion to be in direct contact with the piston rod,

a first distance defined between an end of the cylinder bore and an end of the arrangement portion being equal to or longer than 1 mm.

22. The bicycle operating device according to claim 21 , wherein

the base member comprises

a first end portion,

a second end portion opposite to the first end portion, and

a gripping portion provided between the first end portion and the second end portion.

23. A bicycle operating device comprising:

a base member configured to be mounted to a handlebar, the base member including a through-hole and an arrangement portion;

an operating member movably mounted to the base member from a rest position toward an operated position; and

a hydraulic unit provided at one of the base member and the operating member, the hydraulic unit comprising:

a hydraulic cylinder including a cylinder bore coupled to the through-hole; and

a piston arranged in the cylinder bore, the piston being configured to be pulled from an initial position to an actuated position in response to a movement of the operating member from the rest position toward the operated position to supply a hydraulic pressure toward at least one bicycle component;

a piston rod coupled to the piston and extending through the through-hole; and

a seal member arranged on the arrangement portion to be in direct contact with the piston rod,

a first distance defined between an end of the cylinder bore and an end of the arrangement portion being equal to or longer than 10% of a second distance defined between an end of the piston and the end of the cylinder bore in a state where the piston is at the initial position.

24. The bicycle operating device according to claim 23 , wherein

the base member comprises

a first end portion,

a second end portion opposite to the first end portion, and

a gripping portion provided between the first end portion and the second end portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2016
From: KOMADA, YASUYUKI; JINBU, TAKURO; MATSUSHITA, TATSUYA
To: SHIMANO INC.
Reel/Frame 039004/0360 →
Continuity (2)
Continuation In Part 14871938 · Sep 30, 2015
Related Publication 20170088234A1 · Mar 30, 2017
Cited By (3)
US 12,319,382 US 12,377,933 US 12,698,053