IP Library Granted Patent US 10,052,962
Granted Patent B2
US 10,052,962 · App. 15/193,011 · Granted Aug 21, 2018

Coupling assembly for transferring electrical energy

Inventors: Mark S. Dunger (St. Louis, MO); James F. Dunger (St. Louis, MO)
B60L11/1818B60L11/1827H01R13/631H02J7/0027H01R2201/26
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Quick Facts
Patent No.
US 10,052,962
App. No.
15/193,011
Granted
Aug 21, 2018
Kind
B2
Abstract

A self-aligning motor assisted electrical Connector with exterior shape of a solid geometric form and accompanying complementary Receptacle (which when placed together form a Unit) that reduces the conventionally necessary exertion of force and dexterity requirements placed upon individuals and automated equipment, for use in transferring energy between a primary charging source and an electric vehicle or an energy storage device, such as a battery or battery bank; provided, however, that a transfer of energy may also occur by engaging such Unit so that the electric vehicle, battery or battery bank becomes the primary source of energy which transfers electric power through the Unit to an ultimate load.

Claims (17)

1. A coupling assembly for transferring electric energy to or from an energy storage device or to a load, comprising:

a. a connector having an interior and exterior connector portion with the exterior connector portion having a solid geometric form consisting of at least one side and having a surface slope from a perimeter of a base to an apex of less than 90 degrees with at least two electrically conductive communicating contacts positioned on said exterior connector portion, each such electrically conductive communicating contact positioned on a plane independent of each other electrically conductive communicating contact, said connector having a connector apex pole at said apex and a base pole at said base, said connector interior portion being hollow and and said connector possessing freedom of movement prior to coupling, and

b. a receptacle having an inner surface forming a receiving surface to receive said connector, said receiving surface being complementary and congruent in dimensions to the connector exterior portion, said receptacle with at least two spaced apart continuous electrically conductive bands positioned on said inner surface, said conductive bands located on planes causing direct interaction with a single one of the electrically conductive communicating contacts upon seating of the connector in the receptacle, each said electrically conductive communicating contact forcibly repelling said connector exterior portion from the receptacle inner surface preventing a seal, said apex pole directly contacting said receptacle inner surface, said connector pole forcibly repelling said connector exterior portion from the receptacle inner surface, said base pole forcibly compresses said electrically conductive communicating contacts and said apex pole to a seated portion on the receptacle inner suface during a charging session upon application of a mechanical force, said connector base pole disengaging the connector apex pole from the receptacle inner surface at a termination of a charging session, and

c. at least one microprocessor in the hollow connector interior portion.

2. The coupling assembly of claim 1 wherein said connector base pole is energized as a phase discrete from a phase that said connector apex pole is energized when energized by an alternating current power distribution system.

3. The coupling assembly of claim 1 wherein said connector base pole is energized as a discrete negative or a discrete positive conductor and wherein said connector apex pole is energized as a charge opposite that of said connector base pole when energized by a direct current power distribution system.

4. The coupling assembly of 1 wherein the connector base pole reversibly extends beyond the perimeter of the connector body upon application of a mechanical force.

5. The coupling assembly of claim 1 wherein each said connector base pole reversibly extends beyond a perimeter of a connector base circumference upon application of a mechanical force causing direct contact between said connector base pole and said receptacle.

6. The coupling assembly of claim 3 wherein said connector base pole extends by application of a mechanical force causing said connector exterior portion and said inner surface of said receptacle to become closer in proximity, said connector exterior portion and said receptacle inner surface maintaining an air gap.

7. The coupling assembly of claim 1 wherein said connector apex pole separates from the connector upon application of a mechanical force, said connector apex pole remaining attached to the connector by means of a guide with fixed stops.

8. The coupling assembly of claim 1 wherein the electrically conductive communicating contacts serve as mediums for communications, control or information transfers.

9. The coupling assembly of claim 1 wherein each receptacle base pole and each receptacle apex pole is energized as a discrete single phase, split phase or separate phases in a three phase system when energized by an alternating current power distribution system consisting of one or more phases.

10. The coupling assembly of claim 1 wherein each receptacle base pole is energized as either a negative or a positive conductor and wherein each apex pole is energized as charge opposite that of each base pole, either positive or negative, when energized by a direct current power distribution system.

11. The coupling assembly of claim 1 wherein the receptacle conductive contact bands serve as mediums for communications, control or information transfers.

12. The coupling assembly of claim 2 wherein the energizing of each connector base pole and each connector apex pole as a positive or negative charge in a direct charge system is controlled by the microprocessor to be asynchronous between the connector base pole and the apex pole so that a correct polarity sequence occurs in the transference of energy.

13. The coupling assembly of claim 1 wherein each electrically insulative band located between each pair of said electrically conductive bands within said interior portion of said receptable body is formed of a luminescent or translucent material.

14. The coupling assembly of claim 13 wherein the electrically conductive bands within the interior portion of the receptacle body are formed of a non-luminescent or non-translucent material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 21, 2020
From: DUNGER, MARK STEVEN; DUNGER, JAMES FITZGERALD
To: EXPLICATION AUTOMATION, LLC
Reel/Frame 051574/0661 →
Continuity (3)
Continuation PCTUS2015010961 · Jan 12, 2015
Provisional Application 61931535 · Jan 24, 2014
Related Publication 20170166070A1 · Jun 15, 2017
Cited By (3)
US 12,227,098 US 12,384,261 US 12,491,784