IP Library Granted Patent US 9,775,375
Granted Patent B2
US 9,775,375 · App. 15/195,408 · Granted Oct 3, 2017

Moulding

Inventors: Maurice Eduardus Theodorus Van Esbroeck (Bemmel, NL); Hendricus Franciscus Jacobus Maria Van De Eerden (Gemert, NL); Petrus Christianus Marius Janssen (Wilbertoord, NL); Adrianus Josephes Van Den Nieuwelaar (Gemert, NL)
Assignee: MAREL STORK POULTRY PROCESSING B.V.
A23P30/10A21C11/00A22C7/0038A22C7/0046A22C7/0069A22C17/0006A23L13/03
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Quick Facts
Patent No.
US 9,775,375
App. No.
15/195,408
Granted
Oct 3, 2017
Kind
B2
Abstract

The invention provides methods and systems for molding three-dimensional products from a mass of foodstuff. The systems include a rotatable drum provided with mold holders that accept removable molds that are filled with the mass of foodstuff to form the three-dimensional products. The method includes use of the system to fill removable molds in filling operations to form the three-dimensional products.

Claims (22)

1. A molding device for molding three-dimensional products from a mass of foodstuff which is suitable for human consumption, the molding device comprising:

a. a frame;

b. a rotatable drum mounted in the frame and rotatable about a horizontal axis in a direction of rotation, the drum having a length and a drum wall forming an outer circumferential surface of the drum, wherein the drum comprises a plurality of mold cavities arranged in a plurality of circumferential rings extending around the drum and located next to one another along the length of the drum, each mold cavity having a cavity opening in the drum wall;

c. a mass-feed component positioned at a filling position and bearing against the drum wall for feeding foodstuff mass into at least one mold cavity via the cavity opening of the at least one mold cavity;

d. a closure plate positioned adjacent the drum, wherein an external surface of the closure plate bears against at least a portion of the drum wall adjacent the at least one mold cavity to temporarily close the at least one mold cavity; and

e. pressure means to exert pressure directed substantially toward the drum on at least a portion of the closure plate that bears against the drum wall,

wherein the external surface of the closure plate is provided with a patterned profile such that the profile forms a complementary pattern on an exposed surface of the foodstuff mass within the at least one mold cavity.

2. The molding device of claim 1 , wherein the patterned profile comprises at least one of a studded profile, a ribbed profile, and a grid profile.

3. The molding device of claim 1 , wherein the molding device further comprises an air compressor, and wherein the drum is provided with at least one connecting passage that connects the at least one mold cavity to the air compressor, and wherein the molding device is adapted to eject the foodstuff mass from the at least one mold cavity at a removal position by introduction of compressed air into the at least one mold cavity via the connecting passage.

4. The molding device of claim 1 , wherein the closure plate is positioned adjacent the drum and downstream of the mass-feed component in the direction of rotation and wherein the external surface of the closure plate bears against the at least a portion of the drum wall to temporarily close the at least one mold cavity while the at least one mold cavity is still in communication with the mass-feed component.

5. A molding device for molding three-dimensional products from a mass of foodstuff which is suitable for human consumption, the molding device comprising:

a. a frame;

b. a rotatable drum mounted in the frame and rotatable about a horizontal axis in a direction of rotation, the drum having a length and a drum wall forming an outer circumferential surface of the drum, wherein the drum comprises a plurality of mold cavities arranged in a plurality of circumferential rings extending around the drum and located next to one another along the length of the drum, each mold cavity having a cavity opening in the drum wall;

c. a mass-feed component positioned at a filling position and bearing against the drum wall for feeding foodstuff mass into at least one mold cavity via the cavity opening of the at least one mold cavity;

d. a closure plate positioned adjacent the drum and downstream of the mass-feed component in the direction of rotation, wherein an external surface of the closure plate bears against at least a portion of the drum wall adjacent the at least one mold cavity to temporarily close the at least one mold cavity; and

e. pressure means to exert pressure directed substantially toward the drum on at least a portion of the closure plate that bears against the drum wall, wherein the external surface of the closure plate is provided with a ribbed profile such that the profile forms a complementary pattern on an exposed surface of the foodstuff mass within the at least one mold cavity; and

f. an air compressor,

wherein the drum is provided with at least one connecting passage that connects the at least one mold cavity to the air compressor and wherein the molding device is adapted to eject the foodstuff mass from the at least one mold cavity at a removal position by introduction of compressed air into the at least one mold cavity via the connecting passage.

6. The molding device of claim 2 , wherein the patterned profile comprises a ribbed profile.

7. The molding device of claim 1 , further comprising a pump device for supplying the foodstuff mass under pressure to the mass-feed component.

8. The molding device of claim 5 , wherein the closure plate is positioned adjacent the drum and downstream of the mass-feed component in the direction of rotation and wherein the external surface of the closure plate bears against the at least a portion of the drum wall to temporarily close the at least one mold cavity while the at least one mold cavity is still in communication with the mass-feed component.

9. The molding device of claim 5 , further comprising a pump device for supplying the foodstuff mass under pressure to the mass-feed component.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2016
From: VAN ESBROECK, MAURICE E.T.; VAN DE EERDEN, HENRICUS F.J.M.; JANSSEN, PETRUS C.M.; VAN DEN NIEUWELAAR, ADRIANUS J.
To: STORK PMT B.V.
Reel/Frame 039053/0785 →
CHANGE OF NAME Recorded Jun 30, 2016
From: STORK PMT BV
To: MAREL STORK POULTRY PROCESSING B.V.
Reel/Frame 039218/0178 →
Priority Claims (1)
NL 1010630 · Nov 23, 1998 · national
Continuity (9)
Continuation 14312029 · Jun 23, 2014
Continuation 13736213 · Jan 8, 2013
Continuation 13251408 · Oct 3, 2011
Division 12555185 · Sep 8, 2009
Division 11758567 · Jun 5, 2007
Continuation 10806714 · Mar 23, 2004
Division 09863933 · May 23, 2001
Continuation In Part PCTNL9900701 · Nov 16, 1999
Related Publication 20160309773A1 · Oct 27, 2016