Integral preload mechanism for piezoelectric actuator
View Patent ↗A piezoelectric actuator that may include a monolithic frame having an integral bias band that provides a resilient restoring force between a first contact surface and a second contact surface of the actuator that may be used to rotate an adjustment shaft. In some cases, a preload mechanism may also be included with the frame. Such piezoelectric actuators may be used for adjustable optical mounting devices such as optical mounting devices.
1. A method of manufacturing a monolithic actuator frame for a piezoelectric actuator, comprising cutting an actuator frame from a piece of continuous high strength material, the cut actuator frame including (i) a monolithic configuration with all elements of the actuator frame being formed from a single piece of continuous uninterrupted material, (ii) a first support element including a first contact surface, (iii) a second support element including a second contact surface, the second contact surface being disposed in a spaced and opposed relation relative to the first contact surface, (iv) a bias band which extends distally from a distal portion of the first support element, which is disposed between the first support element and the second support element and which is configured to provide a resilient restoring force that resists perpendicular displacement of the first contact surface away from the second contact surface, and (v) a piezoelectric element cavity disposed between a first mount surface of the actuator frame and a second mount surface of the actuator frame.
2. The method of claim 1 wherein the piece of continuous high strength material comprises stainless steel and cutting the actuator frame from the piece of continuous high strength material comprises cutting the stainless steel.
3. The method of claim 1 wherein cutting the actuator frame comprises cutting the piece of continuous high strength material by an EDM process.
4. The method of claim 1 wherein cutting the actuator frame comprises cutting the piece of continuous high strength material by a laser machining process.
5. The method of claim 1 wherein cutting the actuator frame comprises cutting the piece of continuous high strength material by a water jet machining process.
6. The method of claim 1 wherein cutting the actuator frame comprises cutting the piece of continuous high strength material by a CNC machining process.