IP Library Granted Patent US 9,902,673
Granted Patent B2
US 9,902,673 · App. 15/211,393 · Granted Feb 27, 2018

Methods for producing butanol

Inventors: William D. Jones (Rochester, NY); Sumit Chakraborty (Rochester, NY)
Assignee: The University of Rochester
C07C29/34B01J23/72B01J23/755B01J31/20B01J31/2295B01J2231/40B01J2531/821B01J2531/827
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Quick Facts
Patent No.
US 9,902,673
App. No.
15/211,393
Granted
Feb 27, 2018
Kind
B2
Abstract

Methods and compositions for producing 1-butanol are described herein. In some examples, the methods can comprise, contacting a reactant comprising ethanol with a catalyst system, thereby producing a product comprising 1-butanol. The catalyst system can comprise, for example, an iridium catalyst and a nickel, copper, and/or zinc catalyst. The nickel, copper, and zinc catalysts can comprise nickel, copper, and/or zinc and a sterically bulky ligand.

Claims (46)

1. A method for producing 1-butanol, comprising: contacting a reactant comprising ethanol with a catalyst system, thereby producing a product comprising 1-butanol, wherein the catalyst system comprises:

an iridium catalyst; and

a nickel catalyst comprising nickel, hydroxide, and a ligand, a copper catalyst comprising copper, hydroxide, and a ligand, or a zinc catalyst comprising zinc, hydroxide, and a ligand.

2. The method of claim 1 , wherein the ligand comprises a tripodal ligand.

3. The method of claim 1 , wherein the ligand comprises a scorpionate ligand.

4. The method of claim 1 , wherein the ligand comprises a substituted or unsubstituted trispyrazoylborate ligand.

5. The method of claim 1 , wherein the ligand comprises a tris(3,5-dimethyl-1-pyrazolyl)borate, tris(3,5-diethyl-1-pyrazolyl)borate, tris(3,5-dipropyl-1-pyrazolyl)borate, tris(3,5-diisopropyl-1-pyrazolyl)borate, tris(3,5-dibutyl-1-pyrazolyl)borate, tris(3,5-di(iso, sec, or tert)butyl-1-pyrazolyl)borate, or tris(1-pyrazolyl)borate ligand substituted with one or more substituents chosen from hydrogen, halogen, alkyl, alkenyl, cycloalkyl, cycloalkenyl, or aryl ligand.

6. The method of claim 1 , wherein the catalyst system comprises the nickel catalyst and it comprises:

wherein each R 3 and R 4 are independently selected from H, alkyl, alkenyl, cycloalkyl, cycloalkenyl, or aryl.

7. The method of claim 6 , wherein the catalyst comprises:

8. The method of claim 1 , wherein catalyst system comprise the copper catalyst and it comprises:

9. The method of claim 1 , wherein nickel, copper, and zinc catalyst have the formula:

wherein M is Ni, Cu, or Zn; and

R 5 and R 6 are independently selected from H, alkyl, alkenyl, cycloalkyl, cycloalkenyl, and aryl.

10. The method of claim 9 , wherein each R 5 and R 6 are independently selected from methyl, ethyl, iso-propyl, sec-butyl, and tert-butyl.

11. The method of claim 9 , wherein R 5 and/or R 6 are independently selected from di- or tri-alkyl substituted aryl.

12. The method of claim 1 , wherein the iridium catalyst comprises:

wherein

E is C or N;

X is halogen or other neutral ligand; and

R 1 and R 2 are independently selected from H, alkyl, alkenyl, cycloalkyl, cycloalkenyl, or aryl.

13. The method of claim 1 , wherein the iridium catalyst comprises:

14. The method of claim 1 , wherein the reactant is contacted with the catalyst system at a temperature of from 100° C. to 500° C., from 0.01 hour to 100 hours, at from 1 atm to 10 atm.

15. The method of claim 1 , wherein the 1-butanol selectivity is 80% or more and the 1-butanol yield is 20% or more.

16. A catalyst system for producing 1-butanol, comprising:

an iridium catalyst; and

a nickel catalyst comprising nickel, hydroxide, and a ligand, a copper catalyst comprising copper, hydroxide, and a ligand, or a zinc catalyst comprising zinc, hydroxide, and a ligand.

17. The catalyst system of claim 16 , wherein the ligand comprises a tripodal ligand.

18. The catalyst system of claim 16 , wherein the ligand comprises a scorpionate ligand.

19. The catalyst system of claim 16 , wherein the ligand comprises a substituted or unsubstituted trispyrazoylborate ligand.

20. The catalyst system of claim 16 , wherein the ligand comprises a tris(3,5-dimethyl-1-pyrazolyl)borate, tris(3,5-diethyl-1-pyrazolyl)borate, tris(3,5-dipropyl-1-pyrazolyl)borate, tris(3,5-diisopropyl-1-pyrazolyl)borate, tris(3,5-dibutyl-1-pyrazolyl)borate, tris(3,5-di(iso, sec, or tert)butyl-1-pyrazolyl)borate, or tris(1-pyrazolyl)borate ligand substituted with one or more substituents chosen from hydrogen, halogen, alkyl, alkenyl, cycloalkyl, cycloalkenyl, or aryl ligand.

21. The catalyst system of claim 16 , wherein the system comprises the nickel catalyst and the nickel catalyst comprises:

wherein each R 3 and R 4 are independently selected from H, alkyl, alkenyl, cycloalkyl, cycloalkenyl, or aryl.

22. The catalyst system of claim 21 , wherein the nickel catalyst comprises:

23. The catalyst system of claim 16 , wherein the system comprises the copper catalyst and the copper catalyst comprises:

24. The catalyst system of claim 16 , wherein nickel, copper, and zinc catalyst have the formula:

wherein M is Ni, Cu, or Zn; and

R 5 and R 6 are independently selected from H, alkyl, alkenyl, cycloalkyl, cycloalkenyl, and aryl.

25. The catalyst system of claim 24 , wherein each R 5 and R 6 are independently selected from methyl, ethyl, iso-propyl, sec-butyl, and tert-butyl.

26. The catalyst system of claim 24 , wherein R 5 and/or R 6 are independently selected from di- or tri-alkyl substituted aryl.

27. The catalyst system of claim 16 , wherein the iridium catalyst comprises:

wherein

E is C or N;

X is halogen or other neutral ligand; and

R 1 and R 2 are independently selected from H, alkyl, alkenyl, cycloalkyl, cycloalkenyl, or aryl.

28. The catalyst system of claim 16 , wherein the iridium catalyst comprises:

Assignments (5)
CONFIRMATORY LICENSE Recorded Jan 9, 2017
From: UNIVERSITY OF ROCHESTER
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 041299/0077 →
CONFIRMATORY LICENSE Recorded Jan 5, 2017
From: UNIVERSITY OF ROCHESTER
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 041257/0073 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE TO NATIONAL SCIENCE FOUNDATION PREVIOUSLY RECORDED ON REEL 040517 FRAME 0452. ASSIGNOR(S) HEREBY CONFIRMS THE CONFIRMATORY LICENSE TO THE GOVERNMENT. Recorded Dec 7, 2016
From: UNIVERSITY OF ROCHESTER
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 040833/0981 →
CONFIRMATORY LICENSE Recorded Oct 31, 2016
From: UNIVERSITY OF ROCHESTER
To: NATIONAL INSTITUTES OF HEALTH - DIRECTOR DEITR
Reel/Frame 040517/0452 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2016
From: JONES, WILLIAM D.; CHAKRABORTY, SUMIT
To: THE UNIVERSITY OF ROCHESTER
Reel/Frame 040046/0575 →
Continuity (2)
Provisional Application 62193294 · Jul 16, 2015
Related Publication 20170015610A1 · Jan 19, 2017