Multiple environment fiber optic cable
A fiber optic cable is presented having a pressure fitting at an end of the cable. The pressure fitting can create a pressure and/or chemical seal to prevent migration of environmental elements into or out of the cable. The fiber optic cable can advantageously be configured for use in varied environments including, for example, one or more of caustic, high-pressure, or low-pressure environments.
1. A fiber optic cable comprising:
a plurality of optic fibers extending between a first end of the fiber optic cable and a second end of the fiber optic cable; and
a pressure fitting defining an internal through-hole, comprising:
a pressure ferrule,
a bushing,
a first pressure plug including a body and an internal plug through-bore through which the plurality of optic fibers extend, and
a second pressure plug including a body and an internal plug through-bore through which the plurality of optic fibers extend, wherein the first pressure plug is disposed within the pressure ferrule on a first side of the pressure fitting, and the bushing and the second pressure plug are disposed within the pressure ferrule on a second side of the pressure fitting,
wherein a portion of each of the plurality of optic fibers at the first end of the fiber optic cable extends through the internal through-hole of the pressure fitting and the pressure fitting is retained at the first end of the fiber optic cable, the pressure fitting creating at least one of a pressure or chemical barrier at the first end of the fiber optic cable that prevents migration of fluids into or out of the cable,
wherein the plurality of optic fibers are configured in a randomizing arrangement within the internal through-hole of the pressure fitting to randomize the relative spatial positions of the individual optic fibers among the plurality of optic fibers between the first end of the cable and the second end of the cable.
2. The fiber optic cable of claim 1 , wherein at least a portion of the plurality of optic fibers are contained within a cable jacket.
3. The fiber optic cable of claim 1 , wherein the plurality of optic fibers are configured in the randomizing arrangement within the through-hole of the pressure fitting by at least one of braiding, weaving, or tangling.
4. The fiber optic cable of claim 1 , wherein the through-hole of the pressure fitting is filled with a binder material for retaining the pressure fitting at the first end of the fiber optic cable for creating at least one of a pressure or chemical barrier.
5. The fiber optic cable of claim 4 , wherein an entirety of an outer diameter of each of the plurality of optic fibers configured in the randomizing arrangement within the internal through-hole of the pressure fitting is coated by the binder material.
6. The fiber optic cable of claim 4 , wherein the pressure ferrule, the first pressure plug, the second pressure plug, and the binder material are pressure and chemical resistant.
7. The fiber optic cable of claim 4 , wherein the binder material is an epoxy or an adhesive.
8. The fiber optic cable of claim 1 , wherein the second end of the fiber optic cable includes one or more bifurcations such that each bifurcated section contains a portion of the plurality of optic fibers.
9. The fiber optic cable of claim 1 , wherein the ends of the portions of each of the plurality of optic fibers are flush with an end face of the bushing.
10. A method of producing a fiber optic cable comprising:
providing a fiber optic cable that includes a plurality of optic fibers extending between a first end and a second end of the fiber optic cable;
configuring the plurality of optic fibers at the first end of the fiber optic cable in a randomizing arrangement;
passing the first end of the fiber optic cable through an internal plug through-bore of a first pressure plug;
coating each of the randomized plurality of optic fibers with a first quantity of a binder material;
passing the first end of the fiber optic cable and the coated randomized optic fibers through an internal through-bore of a pressure ferrule;
inserting the first pressure plug into a first counterbore of the pressure ferrule;
passing the first end of the fiber optic cable through an internal plug through-bore of a second pressure plug;
inserting the second pressure plug into a second counterbore of the pressure ferrule;
inserting a bushing into the second counterbore of the pressure ferrule; and
applying a second quantity of a binder material to the plurality of optic fibers at a through-hole of the bushing and applying the second quantity of the binder material to fill the second counterbore of the pressure ferrule,
wherein the randomizing arrangement randomizes relative spatial positions of individual optic fibers among the plurality of optic fibers between the first end of the cable and the second end of the cable.
11. The method of claim 10 , wherein at least a portion of the plurality of optic fibers is contained within a cable jacket.
12. The method of claim 11 , further comprising applying a sealing member around an abutment of an end of the pressure ferrule and a terminal end of the cable jacket.
13. The method of claim 10 , wherein the second end of the fiber optic cable includes one or more bifurcations such that each bifurcated section contains a portion of the plurality of optic fibers.
14. The method of claim 10 , wherein configuring the plurality of optic fibers at the pressure fitting in a randomizing arrangement includes at least one of braiding, weaving, or tangling the plurality of optic fibers.
15. The method of claim 10 , wherein an entirety of an outer diameter of each of the plurality of optic fibers configured in the randomizing arrangement is coated by the binder material.
16. The method of claim 10 , wherein the pressure ferrule, the first pressure plug, the second pressure plug, and the binder material are pressure and chemical resistant.
17. The method of claim 10 , wherein the binder material is an epoxy or an adhesive.
18. The method of claim 10 , further comprising applying a third quantity of a binder material to fill the first counterbore of the pressure ferrule.
19. The method of claim 18 , further comprising curing the first quantity of a binder material before applying the third quantity of a binder material to fill the first counterbore of the pressure ferrule.
20. The method of claim 18 , further comprising curing the second quantity of a binder material before applying the third quantity of a binder material to fill the first counterbore of the pressure ferrule.
21. The method of claim 10 , further comprising curing the first quantity of a binder material before applying the second quantity of a binder material to the plurality of optic fibers at a through-hole of the bushing and applying the second quantity of the binder material to fill the second counterbore of the pressure ferrule.