IP Library › Granted Patent US 10,907,436
Granted Patent B2
US 10,907,436 · App. 15/216,004 · Granted Feb 2, 2021

Emergency power system for blowout preventer of a petroleum apparatus

Inventors: Bradford A Wood (Clearwater, FL); James K Pugh (Pinellas Park, FL); Juan A Cubero (Largo, FL)
Assignee: ENERSYS
E21B33/064E21B33/02E21B33/03E21B33/06E21B33/061E21B33/062E21B33/063H01M6/36B60L1/00H01M6/38H01M16/00
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Quick Facts
Patent No.
US 10,907,436
App. No.
15/216,004
Granted
Feb 2, 2021
Kind
B2
Abstract

An improved emergency power system is disclosed for providing electrical power to a load such as a blowout preventer of a petroleum drilling apparatus. The improved emergency power system comprises a thermal battery having an anode and a cathode with a separator containing an electrolyte disposed therebetween. An internal heat layer is located in proximity to the separator containing the electrolyte. A squib is provided for activating the internal heat layer. The thermal battery remains dormant until the squib is energized to ignite the squib enabling the heat layer to render the electrolyte molten thereby activating battery to provide electrical power to the load. The squib may be energized remotely, mechanically or electrically.

Claims (35)

1. In a blowout preventer having a tubular bore protector interconnected between a wellhead and a riser in a petroleum well, the blowout preventer having a shearing ram powered by a hydraulic system including a hydraulic pump driven by an electric motor connected to a primary battery, and a control interconnected between the electric motor and the primary battery for actuating the electric motor to move the shearing ram to deform and seal the tubular bore protector to prevent a blowout from the wellhead, the improvement comprising:

a thermal battery having:

an anode and a cathode with a separator containing an electrolyte disposed between the anode and the cathode;

an internal heat layer located in proximity to said separator containing said electrolyte;

an electrically operated primer for activating said thermal battery;

an anode and a cathode connector directly connecting said anode and cathode to the electric motor of the blowout preventer;

an isolator preventing electrical current from flowing from said thermal battery into the primary battery;

a lower power internal battery;

a thermal batter actuator connecting said low power internal batter to said electrically operated primer for actuating said thermal battery upon imminent blowout from the wellhead and upon failure of said primary battery to power the electric motor for preventing a blowout from the wellhead;

a mechanical actuator comprising a spring-loaded firing pin aligned with a primer;

a blocking member maintaining said spring-loaded firing pin in a cocked position; and

said spring-loaded firing pin impacting said primer upon removal of said blocking member for mechanically igniting a squib and a heater to activate said electrolyte to provide electrical power to the blowout preventer.

2. In a blowout preventer as set forth in claim 1 , wherein said mechanical actuator comprises a pull ring actuating said mechanical actuator upon movement of said pull ring; and

said pull ring adapted to be moved by a remote operated vehicle (ROV) controlled from a remote location.

3. In a blowout preventer as set forth in claim 1 , wherein said mechanical actuator comprises a pressure sensor in the form of a blowout plug; and

a lanyard interconnecting said blowout plug and said mechanical actuator for actuating said mechanical actuator upon a pressure above a predetermined value within the wellhead expelling the blowout plug from the wellhead.

4. In a blowout preventer having a tubular bore protector interconnected between a wellhead and a riser in a petroleum well, the blowout preventer having a shearing ram powered by a hydraulic system including a hydraulic pump driven by an electric motor connected to a primary battery, and a control interconnected between the electric motor and the primary battery for actuating the electric motor to move the shearing ram to deform and seal the tubular bore protector to prevent a blowout from the wellhead, the improvement comprising:

a thermal battery having:

an anode and a cathode with a seperator containing an electrolyte disposed between the anode and the cathode;

an internal heat layer located in proximity to said separator containing said electrolyte;

an electrically operated primer for activating said thermal battery;

an anode and a cathode connector directly connecting said anode and cathode to the electric motor of the blowout preventer;

an isolator preventing electrical current from flowing from said thermal batter into the primary battery;

a low power internal battery;

a thermal battery actuator connecting said low power internal battery to aid electrically operated primer for actuating said thermal battery upon imminent blowout from the wellhead and upon failure of said primary battery to power the electric motor for preventing a blowout from the wellhead;

a sensor for providing a sensor output upon sensing the pressure above a predetermined value in the petroleum apparatus;

an actuator connected to said sensor for electrically igniting a squib and a heater to activate said electrolyte to provide electrical power to the blowout preventer; and,

a mechanical device comprising a spring loaded firing pin and a primer for mechanically igniting said squib and said heater to activate said electrolyte to provide electrical power to the blowout preventer upon releasing said firing pin.

5. In a blowout preventer as set forth in claim 4 , wherein said mechanical actuator comprises a pull ring for actuating said mechanical actuator upon movement of said pull ring; and

said pull ring adapted to be moved by a remote operated vehicle (ROV) controlled from a remote location.

6. In a blowout preventer a set forth in claim 4 , wherein said mechanical actuator comprises a spring-loaded firing pin located adjacent to a primer;

a blocking member for maintaining said spring-loaded firing pin in a cocked position; and

a mechanical removal of said blocking member enabling said spring loaded firing pin to impact said primer to actuate the thermal battery.

7. In a blowout preventer as set forth in claim 4 , wherein said mechanical actuator comprises a pressure sensor in the form and a blowout plug; and

a lanyard interconnecting said blowout plug and said mechanical actuator for actuating said mechanical actuator upon an pressure above a predetermined value within the wellhead expelling the blowout plug from the wellhead.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2016
From: WOOD, BRADFORD A; PUGH, JAMES K; CUBERO, JUAN A
To: THE ENSER CORPORATION
Reel/Frame 039212/0569 →
Continuity (3)
Division 13200994 · Oct 5, 2011
Provisional Application 61404629 · Oct 6, 2010
Related Publication 20160326826A1 · Nov 10, 2016