Method for welding pipelines from high-strength pipes with controllable heat input
The invention relates to the field of construction, particularly to welding of above- and underground high-strength pipelines with controlled heat input. Application of the invention will increase the load-bearing capacity of the pipelines made with the use of butt-welded pipes, pipe spools, pipe strings. The method includes joining of two or more cylindrical metal pipes, pipe spools and pipe strings by the welded ring butt with the use of the arc welding for the whole perimeter of the pipe. Criteria for a high-quality welded joint include optimal selection of parameters of the welding thermic cycle. The suggested welding method allows to have the optimal structure, high strength and viscoplastic properties in areas of the welded joint, to provide for the required load-bearing capacity of the pipeline and its reliability during operation.
1. A method for butt welding of pipes at negative ambient temperatures, comprising:
arranging butted ends of pipes to be welded to form a gap of 3-8 mm between the butted ends at their closest point, the gap tapered outward;
preheating the butted ends of the pipes to be welded to a temperature in a range of 170-220° C., prior to arc welding;
arc welding the pipes together around a perimeter thereof forming a butt welded joint comprised of overlapping rings of weld beads, wherein successive ones of the weld beads that form the butt welded joint are configured such that thickness of each previous bead is maintained in a ratio to thickness of each subsequent bead within a range of 1 to 2;
during the arc welding, controlling heat input to the metal in the range of 0.8-1.2 kJ/mm;
maintaining an inter-layer temperature between applied weld beads of the butt welded joint within a range 170-220° C. during the arc welding; and controlling cooling of the butt welded joint at a rate within a range of 150-200° C. per hour until cooled to 50° C.
2. The method of claim 1 , wherein the arranging the butted ends of the pipes to be welded comprises maintaining a ratio of the width of the gap to thickness of the pipes to be welded within a range of 1.3 to 2.0.
3. The method of claim 1 , wherein each run around the perimeter of the arc welding includes parallel application of a bead pair wherein each second bead is for normalizing temperature of each first bead and fully overlaps the each first bead.
4. The method of claim 1 , wherein a number of beads making up the butt welded joint is not less than five.
5. The method of claim 1 , wherein controlling the cooling is performed using a heat-insulated belt around the butt welded joint.
6. The method of claim 1 , wherein the arranging the butted ends of the pipes to be welded comprises configuring each of the tapered walls according to a skew angle in a range of 25 to 30 degrees.
7. The method of claim 1 , wherein the arranging the butted ends of the pipes to be welded comprises configuring each of the ends of the pipes to be welded with a bluntness of 1.8±0.8 mm.
8. The method of claim 1 , wherein an ambient air temperature during the arc welding is below −40° C.
9. The method of claim 1 , wherein a wall thickness of the pipes to be welded is in a range of 4 to 32 mm.
10. The method of claim 1 , wherein a breaking stress of the pipes to be welded is less than a breaking stress of the butt welded joint.
11. The method of claim 1 , wherein the gap is configured with tapered walls opening to an increasing width outwardly.
12. The method of claim 1 , wherein a breaking stress of the pipes to be welded is 640 MPa, and a breaking stress of the butt welded joint after performance of the method is 680 MPa.