Motor cooling system utilizing axial cooling channels
A method of cooling an electric motor is provided utilizing axial cooling channels that are integral to the stator teeth, thus allowing direct contact between the circulating coolant and the lamination stack and providing an efficient means of removing motor assembly heat. Additionally, as the coolant flows out of the cooling channels it impinges on the end windings, thereby providing a secondary means of cooling the motor assembly.
1. A method of cooling an electric motor, wherein a stator of said electric motor is divided into a first stator portion and a second stator portion, wherein a coolant manifold assembly is integrated into said stator between said first stator portion and said second stator portion, and wherein said coolant manifold assembly is divided into a first coolant manifold and a second coolant manifold, said method comprising:
circulating a coolant through said coolant manifold assembly via a plurality of manifold ports, wherein a first portion of said coolant flows in a serpentine pattern between a first plurality of apertures corresponding to said first coolant manifold and a second plurality of apertures corresponding to said second coolant manifold, wherein a second portion of said coolant flows through a first plurality of coolant passageways corresponding to said first coolant manifold and fluidly coupled to said first plurality of apertures and through a second plurality of coolant passageways corresponding to said second coolant manifold and fluidly coupled to said second plurality of apertures, and wherein said second portion of said coolant flows through said first and second pluralities of coolant passageways and through a plurality of axial cooling channels integrated into a plurality of stator teeth, said plurality of stator teeth corresponding to said stator of said electric motor, wherein an axis corresponding to each of said axial cooling channels is parallel with a cylindrical axis corresponding to said stator.
2. The method of claim 1 , wherein during said circulating step a first amount of said second portion of said coolant flows through a first end portion of each of said plurality of axial cooling channels and directly over a first plurality of end windings, and wherein a second amount of said second portion of said coolant flows through a second end portion of each of said plurality of axial cooling channels and directly over a second plurality of end windings.
3. The method of claim 1 , said circulating step further comprising circulating said coolant through a heat exchanger.
4. The method of claim 1 , wherein a first axial cooling channel of a pair of axial cooling channels of said plurality of axial cooling channels is integrated completely within a corresponding stator tooth of said plurality of stator teeth, and wherein a second axial cooling channel of said pair of axial cooling channels of said plurality of axial cooling channels is at least partially integrated within a yoke of said stator.
5. The method of claim 4 , wherein said second axial cooling channel of said pair of axial cooling channels of said plurality of axial cooling channels is completely integrated within said yoke of said stator.
6. The method of claim 1 , wherein said circulating step circulates said coolant with a mass flow rate in the range of 10 to 20 liters per minute.