IP Library › Granted Patent US 10,249,898
Granted Patent B2
US 10,249,898 · App. 15/241,524 · Granted Apr 2, 2019

Membrane electrode assembly and electrochemical cell

Inventors: Wu Mei (Kanagawa, JP); Taishi Fukazawa (Tokyo, JP); Tianyi Yang (Kanagawa, JP)
Assignee: Kabushiki Kaisha Toshiba
H01M8/1004H01M4/8626H01M4/8657H01M4/92H01M2008/1095
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Quick Facts
Patent No.
US 10,249,898
App. No.
15/241,524
Granted
Apr 2, 2019
Kind
B2
Abstract

In one embodiment, a membrane electrode assembly comprises a catalyst layer being porous and containing a catalyst material, the catalyst layer comprising a plurality of catalyst units each having a porous body structure or a laminated structure containing a void layer, and an electrolyte membrane adjacent to the porous catalyst layer. The catalyst unit bites into the electrolyte membrane, and an average biting ratio is not less than 10%, and not more than 80% of a thickness of the catalyst layer.

Claims (24)

1. A membrane electrode assembly comprising:

a catalyst layer being porous and containing a catalyst material;

the catalyst layer comprising a plurality of catalyst units each having a porous body structure or a laminated structure containing a void layer; and

an electrolyte membrane adjacent to the porous catalyst layer;

wherein the plurality of catalyst units bite into the electrolyte membrane, and an average biting ratio is not less than 10%, and not more than 80% of a thickness of the catalyst layer, and

wherein an interface between the catalyst layer and the electrolyte membrane is in a concave convex structure.

2. The membrane electrode assembly according to claim 1 , wherein:

the catalyst units have a porosity of not less than 50%.

3. The membrane electrode assembly according to claim 2 , wherein:

a biting uniformity coefficient of the catalyst layer, which is a ratio of a highest value (HH) to a lowest value (LL) of the average biting ratio of the catalyst layer in nine spots of each membrane electrode assembly, is not more than 5.

4. The membrane electrode assembly according to claim 2 , wherein:

the catalyst material is at least one kind selected from a group of noble metal elements consisting of Pt, Ru, Rh, Os, Ir, Pd and Au.

5. The membrane electrode assembly according to claim 1 , wherein:

a biting uniformity coefficient of the catalyst layer, which is a ratio of a highest value (HH) to a lowest value (LL) of the average biting ratio of the catalyst layer in nine spots of each membrane electrode assembly, is not more than 5.

6. The membrane electrode assembly according to claim 5 , wherein:

the catalyst material is at least one kind selected from a group of noble metal elements consisting of Pt, Ru, Rh, Os, Ir, Pd and Au.

7. The membrane electrode assembly according to claim 1 , wherein:

the catalyst material is at least one kind selected from a group of noble metal elements consisting of Pt, Ru, Rh, Os, Ir, Pd and Au.

8. An electrochemical cell comprising:

a first electrode capable of operating as an anode;

an electrolyte membrane arranged adjacent to the first electrode; and

a second electrode arranged adjacent to the electrolyte membrane and capable of operating as a cathode;

wherein at least one of the first and second electrodes comprises a catalyst layer containing a catalyst material, the catalyst layer comprises a plurality of catalyst units each having a porous body structure or a laminated structure containing a void layer, and the plurality of catalyst units bite into the electrolyte membrane, and an average biting ratio is not less than 10%, and not more than 80% of a thickness of the catalyst layer, and

wherein an interface between the catalyst layer and the electrolyte membrane is in a concave convex structure.

Assignments (2)
PARTIAL CORPORATE ASSIGNMENT Recorded Jan 13, 2023
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA ENERGY SYSTEMS & SOLUTIONS CORPORATION
Reel/Frame 062384/0287 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2016
From: MEI, WU; FUKAZAWA, TAISHI; YANG, TIANYI
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 040653/0042 →
Priority Claims (1)
JP 2015-162911 · Aug 20, 2015 · national
Continuity (1)
Related Publication 20170077539A1 · Mar 16, 2017