Guidance device and method for installing flanges
The invention relates to a guidance device for guiding a worker through a process of installing flanges by fastening a plurality of bolts with a torque wrench. The guidance device is arranged to communicate with the torque wrench and the worker via a user interface. The guidance device is arranged to a) obtain flange information about a flange to be installed, the flange information comprising a required torqueing pattern of the bolts to be fastened and required torque values, b) output via the user interface of an indication of a first bolt of the required torqueing pattern, c) receive an applied torque value from the torque wrench, d) output via the user interface of an indication of a next bolt of the required torqueing pattern, repeat c) and d) until a last applied torque value is received and e) transmit a torque record to a remote computer or data storage.
1. A guidance device for guiding a worker through a process of installing flanges, the guidance device comprising:
an input/output unit configured to allow communication between the guidance device and a torque wrench;
a user interface; and
a processor; and
a memory configured to store instructions that when executed by the processor cause the processor to:
obtain, via the input/output unit, flange information about a flange to be installed, the flange information comprising a required torqueing pattern of bolts to be torqued and required torque values to be applied to the respective bolts in the required torqueing pattern;
output, via the user interface, an indication of a first bolt of the required torqueing pattern;
receive an applied torque value from the torque wrench via the input/output unit;
output, via the user interface, an indication of a next bolt of the required torqueing pattern;
repeat the steps of receiving the applied torque value and outputting the indication of the next bolt until a last applied torque value for the flange is received from the torque wrench; and
upon determining that the last applied torque value for the flange has been received from the torque wrench, transmit a torque record to a data storage at a remote location, the torque record comprising applied torque values associated with the flange and an indication of the order in which the torque values were applied; and
present, via the user interface, a result of a direct torqueing audit.
2. The guidance device of claim 1 , wherein the processor is further configured to obtain a flange indicator by at least one of (i) reading in a digital work plan comprising a plurality of flanges to be installed, the order in which the flanges are to be installed, and associated flange indicators, and (ii) scanning a flange indicator attached to the flange.
3. The guidance device of claim 2 , wherein the flange indicator is at least one of an RFID code and a barcode, and wherein the guidance device further comprises at least one of a camera and a scanner configured to capture the flange indicator.
4. The guidance device of claim 2 , wherein the processor is further configured to obtain the flange information from a flange information database with reference to the flange indicator.
5. The guidance device of claim 1 , wherein the guidance device is configured to transmit the torque record to the remote computer immediately after the last applied torque value is received.
6. The guidance device of claim 1 , wherein the input/output unit is configured to allow the guidance device and the torque wrench to communicate wirelessly.
7. The guidance device of claim 1 , wherein the processor is configured to output, via the user interface, the indication of the next bolt of the required torqueing pattern by providing a visual representation of the bolts in the required torqueing pattern, wherein the next bolt of the required torqueing pattern is represented differently than the other bolts.
8. The guidance device of claim 1 , wherein the processor is further configured to:
transmit the required torque value associated with the first bolt to the torque wrench; and
transmit the required torque value associated with the next bolt to the torque wrench.