IP Library › Granted Patent US 9,865,397
Granted Patent B2
US 9,865,397 · App. 15/264,939 · Granted Jan 9, 2018

Multilayer electronic component

Inventors: Hirobumi Tanaka (Tokyo, JP); Yohei Noda (Tokyo, JP); Keisuke Okai (Tokyo, JP); Makoto Endo (Tokyo, JP)
Assignee: TDK CORPORATION
H01G4/30H01G4/224H01G4/232H01G4/12H01G4/2325
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Quick Facts
Patent No.
US 9,865,397
App. No.
15/264,939
Granted
Jan 9, 2018
Kind
B2
Abstract

A multilayer electronic component includes an element body having an internal electrode layer and a dielectric layer. These are substantially parallel to a plane including a first axis and a second axis and are alternately laminated along a third axis direction. Side surfaces facing each other in the first axis direction are respectively equipped with an insulating layer. End surfaces facing each other in the second axis direction are respectively equipped with an external electrode. A main component of the insulating layer is constituted by glass containing Si at 25 wt % or more. The external electrode includes glass containing at least Si. The external electrode covers an end portion in the second axial direction of the insulating layer. A diffusing layer is partially present at least at a bonding portion of the insulating layer with the external electrode in the side surface.

Claims (96)

1. A multilayer electronic component comprising an element body having an internal electrode layer and a dielectric layer, both of which are substantially parallel to a plane including a first axis and a second axis and are alternately laminated along a third axis direction, wherein

a pair of side surfaces facing each other in the first axis direction of the element body is respectively equipped with an insulating layer,

a pair of end surfaces facing each other in the second axis direction of the element body is respectively equipped with an external electrode electrically connected to the internal electrode layer,

a main component of the insulating layer is constituted by glass containing Si at 25 wt % or more,

the external electrode includes glass containing at least Si,

the external electrode covers an end portion in the second axial direction of the insulating layer in the side surface,

a diffusing layer is present at least at a bonding portion of the insulating layer with the external electrode in the side surface, and

a gradient of a concentration of Si is present in the diffusing layer along a direction perpendicular to the bonding portion.

2. The multilayer electronic component according to claim 1 , wherein

a pair of main surfaces facing each other in the third axis direction of the element body is respectively equipped with the insulating layer,

the external electrode covers an end portion in the second axial direction of the insulating layer in the main surface, and

the diffusing layer is present at least at a bonding portion of the insulating layer with the external electrode in the main surface.

3. The multilayer electronic component according to claim 1 , wherein

dD/dGD is 0.003 to 0.3, where

dD denotes a thickness of the diffusing layer along a direction perpendicular to the bonding portion and

dGD denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dD.

4. The multilayer electronic component according to claim 2 , wherein

dD/dGD is 0.003 to 0.3, where

dD denotes a thickness of the diffusing layer along a direction perpendicular to the bonding portion and

dGD denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dD.

5. The multilayer electronic component according to claim 1 , wherein

GSi/TSi satisfies 1.0<GSi/TSi≦15.0, where

GSi denotes an average weight ratio of Si contained in the glass of the insulating layer and

TSi denotes an average weight ratio of Si contained in the glass of the external electrode.

6. The multilayer electronic component according to claim 2 , wherein

GSi/TSi satisfies 1.0<GSi/TSi≦15.0, where

GSi denotes an average weight ratio of Si contained in the glass of the insulating layer and

TSi denotes an average weight ratio of Si contained in the glass of the external electrode.

7. The multilayer electronic component according to claim 3 , wherein

GSi/TSi satisfies 1.0<GSi/TSi≦15.0, where

GSi denotes an average weight ratio of Si contained in the glass of the insulating layer and

TSi denotes an average weight ratio of Si contained in the glass of the external electrode.

8. The multilayer electronic component according to claim 4 , wherein

GSi/TSi satisfies 1.0<GSi/TSi≦15.0, where

GSi denotes an average weight ratio of Si contained in the glass of the insulating layer and

TSi denotes an average weight ratio of Si contained in the glass of the external electrode.

9. The multilayer electronic component according to claim 5 , wherein

an aggregated portion having glass aggregated is present on the external electrode side of the bonding portion,

0.2<dT1/dGT1 is satisfied in any cutting plane parallel to the first axis and the second axis, where

dT1 denotes a maximum thickness of the aggregated portion along a direction perpendicular to the bonding portion and

dGT1 denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dT1, and

2≦nA1 is satisfied, where

nA1 denotes the number of interface aggregation present in a region from an end to 100 μm in the second axis direction of the external electrode of the side surface, wherein

the interface aggregation denotes the aggregated portion in contact with the insulating layer.

10. The multilayer electronic component according to claim 6 , wherein

an aggregated portion having glass aggregated is present on the external electrode side of the bonding portion,

0.2<dT1/dGT1 is satisfied in any cutting plane parallel to the first axis and the second axis, where

dT1 denotes a maximum thickness of the aggregated portion along a direction perpendicular to the bonding portion and

dGT1 denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dT1, and

2≦nA1 is satisfied, where

nA1 denotes the number of interface aggregation present in a region from an end to 100 μm in the second axis direction of the external electrode of the side surface, wherein

the interface aggregation denotes the aggregated portion in contact with the insulating layer.

11. The multilayer electronic component according to claim 7 , wherein

an aggregated portion having glass aggregated is present on the external electrode side of the bonding portion,

0.2<dT1/dGT1 is satisfied in any cutting plane parallel to the first axis and the second axis, where

dT1 denotes a maximum thickness of the aggregated portion along a direction perpendicular to the bonding portion and

dGT1 denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dT1, and

2≦nA1 is satisfied, where

nA1 denotes the number of interface aggregation present in a region from an end to 100 μm in the second axis direction of the external electrode of the side surface, wherein

the interface aggregation denotes the aggregated portion in contact with the insulating layer.

12. The multilayer electronic component according to claim 8 , wherein

an aggregated portion having glass aggregated is present on the external electrode side of the bonding portion,

0.2<dT1/dGT1 is satisfied in any cutting plane parallel to the first axis and the second axis, where

dT1 denotes a maximum thickness of the aggregated portion along a direction perpendicular to the bonding portion and

dGT1 denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dT1, and

2≦nA1 is satisfied, where

nA1 denotes the number of interface aggregation present in a region from an end to 100 μm in the second axis direction of the external electrode of the side surface, wherein

the interface aggregation denotes the aggregated portion in contact with the insulating layer.

13. The multilayer electronic component according to claim 9 , wherein

0.2<dT3/dGT3 is satisfied in any cutting plane parallel to the second axis and the third axis, where

dT3 denotes a maximum thickness of the aggregated portion along a direction perpendicular to the bonding portion and

dGT3 denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dT3, and

2≦nA3 is satisfied, where

nA3 denotes the number of interface aggregation present in a region from an end to 100 μm in the second axis direction of the external electrode of the main surface, wherein

the interface aggregation denotes the aggregated portion in contact with the insulating layer.

14. The multilayer electronic component according to claim 10 , wherein

0.2<dT3/dGT3 is satisfied in any cutting plane parallel to the second axis and the third axis, where

dT3 denotes a maximum thickness of the aggregated portion along a direction perpendicular to the bonding portion and

dGT3 denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dT3, and

2≦nA3 is satisfied, where

nA3 denotes the number of interface aggregation present in a region from an end to 100 μm in the second axis direction of the external electrode of the main surface, wherein

the interface aggregation denotes the aggregated portion in contact with the insulating layer.

15. The multilayer electronic component according to claim 11 , wherein

0.2<dT3/dGT3 is satisfied in any cutting plane parallel to the second axis and the third axis, where

dT3 denotes a maximum thickness of the aggregated portion along a direction perpendicular to the bonding portion and

dGT3 denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dT3, and

2≦nA3 is satisfied, where

nA3 denotes the number of interface aggregation present in a region from an end to 100 μm in the second axis direction of the external electrode of the main surface, wherein

the interface aggregation denotes the aggregated portion in contact with the insulating layer.

16. The multilayer electronic component according to claim 12 , wherein

0.2<dT3/dGT3 is satisfied in any cutting plane parallel to the second axis and the third axis, where

dT3 denotes a maximum thickness of the aggregated portion along a direction perpendicular to the bonding portion and

dGT3 denotes a thickness of the insulating layer present on an inner side in a direction perpendicular to the bonding portion of a site corresponding to the thickness dT3, and

2≦nA3 is satisfied, where

nA3 denotes the number of interface aggregation present in a region from an end to 100 μm in the second axis direction of the external electrode of the main surface, wherein

the interface aggregation denotes the aggregated portion in contact with the insulating layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2016
From: TANAKA, HIROBUMI; NODA, YOHEI; OKAI, KEISUKE; ENDO, MAKOTO
To: TDK CORPORATION
Reel/Frame 039738/0703 →
Priority Claims (1)
JP 2015-182082 · Sep 15, 2015 · national
Continuity (1)
Related Publication 20170076865A1 · Mar 16, 2017